IP Library Granted Patent US 8,992,617
Granted Patent B2
US 8,992,617 · App. 12/527,055 · Granted Mar 31, 2015

Adjustable intervertebral implant

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Quick Facts
Patent No.
US 8,992,617
App. No.
12/527,055
Granted
Mar 31, 2015
Kind
B2
Abstract

An expandable intervertebral implant ( 10 ) includes a first member ( 20 ), a second member ( 40 ), and a collar operatively associated with the first and second members, wherein the collar includes a threaded mechanism so that rotation of the collar causes the second member to axially move with respect to the first member. The implant includes a ratchet mechanism ( 50, 80 ) so that when at least a predetermined amount of force is applied, the second member moves with respect to the first member in an axial, ratchet-type manner. The collar preferably includes a drive ring ( 60 ) rotatably attached to the first member and a ratchet ring ( 80 ) operatively associated with the drive ring. The ratchet ring includes an inner bore having at least one corresponding ratchet thread tooth form formed thereon for engaging a ratchet thread tooth form formed on the second member.

Claims (29)

1. An expandable intervertebral implant that is configured to be disposed between first and second vertebrae, the expandable intervertebral implant comprising:

a first body member defining an axis, a first end, and a second end spaced from the first end of the first body member along the axis in an axial direction;

a second body member having a first end and a second end, the second end of the second body member spaced from the first end of the second body member along the axial direction, the first end of the first body member positioned proximate the first end of the second body member in a collapsed position, the second body member including a ratchet portion comprising at least one first ratchet thread tooth form formed thereon;

a ratchet ring carried by the first body member, the ratchet ring defining an inner bore that extends along the axis in the axial direction, and at least one slot configured to allow radial movement of the ratchet ring in a radial direction outwardly away from the axis, the ratchet ring having at least one second ratchet thread tooth form formed around the inner bore of the ratchet ring, the at least one second ratchet thread tooth form threadedly mated with the at least one first ratchet thread tooth form such that rotation of the ratchet ring causes the second body member to move in the axial direction with respect to the first body member while the first body member remains stationary in the axial direction relative to the ratchet ring, and an application of an axial force between the ratchet ring and the second body member causes the at least one first ratchet thread form to slide axially over the at least one second ratchet thread tooth form so that the second body member moves in the axial direction relative to the first body member; and

a drive ring coupled to the ratchet ring such that rotation of the drive ring causes rotation of the ratchet ring, the drive ring defines a drive inner bore that receives at least a portion of the ratchet ring,

wherein the drive ring includes a plurality of projections configured to mate with a circumferential groove formed on an outer surface of the first body member proximate the first end of the first body member.

2. The implant of claim 1 , wherein the ratchet ring comprises a pair of ears that attaches to the drive ring.

3. The implant of claim 2 , wherein the at least one slot is located between the ears.

4. The implant of claim 1 , further comprising:

a locking mechanism configured to fix a position of the first body member with respect to the second body member, the locking mechanism including a plurality of set screws configured to threadingly engage a corresponding plurality of screw holes in the drive ring.

5. The implant of claim 1 , wherein the ratchet portion of the second body member defines an outer dimension that is slightly smaller than an inner dimension defined by an inner surface of the first body member so that the second body member is at least partially received within the first body member.

6. The implant of claim 1 , wherein the first body member is substantially cylindrical and defines an internal cavity, the second body member is a substantially cylindrical and includes an outer surface, the outer surface of the second body member including the at least one first ratchet thread tooth form that is threadedly mated with the at least one second ratchet thread tooth form, the outer surface of the second body member is slidably receivable within the internal cavity of the first body member.

7. The implant of claim 1 , wherein the second end of the second body member is positioned proximate to the first end of the first body member in an expanded position member.

8. The implant of claim 1 , wherein the first body member includes a first endplate that is configured to contact the first vertebra and the second body member includes a second endplate that is configured to contact the second vertebra, the first and second endplates are removeably coupled to the first and second body members, respectively.

9. The implant of claim 1 , the drive inner bore receives at least a portion of the second body member.

10. A method of sizing an adjustable height intervertebral implant, the intervertebral implant including a first body member defining an axis, a first end, and a second end spaced from the first end of the first body member along the axis in an axial direction;

a second body member having a first end and a second end, the second end of the second body member spaced from the first end of the second body member along the axial direction, the first end of the first body member positioned proximate the first end of the second body member in a collapsed position, the second body member including a ratchet portion comprising at least one first ratchet thread tooth form formed thereon;

a ratchet ring carried by the first body member, the ratchet ring defining an inner bore that extends along the axis in the axial direction, and at least one slot configured to allow radial movement of the ratchet ring in a radial direction outwardly away from the axis, the ratchet ring having at least one second ratchet thread tooth form formed around the inner bore of the ratchet ring, the at least one second ratchet thread tooth form threadedly mated with the at least one first ratchet thread tooth form such that rotation of the ratchet ring causes the second body member to move in the axial direction with respect to the first body member while the first body member remains stationary in the axial direction relative to the ratchet ring, and an application of an axial force between the ratchet ring and the second body member causes the at least one first ratchet thread form to slide axially over the at least one second ratchet thread tooth form so that the second body member moves in the axial direction relative to the first body member; and

a drive ring coupled to the ratchet ring such that rotation of the drive ring causes rotation of the ratchet ring, the drive ring defines a drive inner bore that receives at least a portion of the ratchet ring,

wherein the drive ring includes a plurality of projections configured to mate with a circumferential groove formed on an outer surface of the first body member proximate the first end of the first body member,

the method comprising:

a) applying a force in the axial direction to the first and second body members so that the second body member moves with respect to the first body member such that the at least one first ratchet thread tooth form slides in the axial direction over the at least one second ratchet thread tooth form; and

b) rotating the ratchet ring with respect to the second body member so that the first and second ratchet thread tooth forms threadedly mate, thereby causing the second body member to move along the axial direction with respect to the first body member while the first body member remains stationary in the axial direction relative to the ratchet ring.

11. The method of claim 10 , further comprising:

c) implanting the intervertebral implant between a first and a second vertebrae prior to steps (a) and (b).

12. The method of claim 10 , further comprising:

c) applying a rotational force to the ratchet ring using a tool in step (b) so that the second body member moves axially with respect to the first body member; and

d) inserting bone chips through a window and into a cavity formed in the first body member of the implant to promote bone growth and fusion of the first and second vertebrae.

13. The method of claim 10 wherein the first ratchet thread tooth form comprises a series of teeth and the second ratchet thread tooth form comprises a series of teeth and wherein each of the teeth of the second ratchet thread tooth form can interdigitate with a corresponding tooth of the first ratchet thread tooth form when the two forms are fully engaged.

Assignments (8)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
CHANGE OF NAME Recorded May 3, 2011
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 026215/0891 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2009
From: WOODBURN, WILLIAM; EVANS, DAVID
To: SYNTHES (U.S.A.)
Reel/Frame 023111/0060 →