Battery and battery cell connecting element
View Patent ↗The invention relates to a battery, comprising at least one battery cell connecting element ( 20 ), which is conductively connected to (a) a connector ( 28 ) having a cuboid-like base shape for connecting the same to at least one pole flange on a base ( 32 ) of the connector ( 28 ), and (b) a welded bracket ( 30 ), which is conductively connected to the connector ( 28 ), (c) wherein in the installed position of the battery ( 10 ) the connector ( 28 ) is disposed substantially horizontally, and the welded bracket ( 30 ) is disposed substantially vertically, and (d) wherein the connector ( 28 ) has a top ( 34 ) positioned opposite the base ( 32 ) and (c) at least one longitudinal side ( 36 ) adjoining the base ( 32 ), the welded bracket ( 30 ) being connected to the connector ( 28 ) on said side. The invention provides that the welded bracket ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44.1, 44.2 ) laterally disposed on the welded bracket ( 30 ) and leading onto the surface of the connector ( 28 ).
1. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected, wherein the welding lug ( 30 ) is electrically connected to the connector via two contact elements ( 44 . 1 , 44 . 2 ), which are arranged laterally on the welding lug ( 30 ) and lead to the surface of the connector ( 28 ).
2. The battery as claimed in claim 1 , characterized in that the battery is a motor vehicle lead-acid rechargeable battery.
3. The battery as claimed in claim 1 , characterized in that the contact element ( 44 . 1 , 44 . 2 ) has a cross section which increases as the distance from the upper face ( 34 ) of the connector ( 28 ) decreases.
4. The battery as claimed in claim 1 , characterized in that the contact element ( 44 ) has a cross section which increases as the distance from the welding lug ( 30 ) increases.
5. The battery as claimed in claim 1 , characterized in that the battery cell connecting element ( 20 ) is formed integrally.
6. The battery as claimed in claim 5 , characterized in that the battery cell connecting element ( 20 ) is a casting.
7. The battery as claimed in claim 6 , characterized in that the casting is composed of lead.
8. The battery as claimed in claim 1 , characterized in that, on the connector side, the contact element ( 44 . 1 , 44 . 2 ) is arranged essentially beyond a horizontal plane which runs through the longitudinal face ( 36 ) on which the welding lug ( 30 ) is connected to the connector ( 28 ).
9. The battery as claimed in claim 1 , characterized in that the battery is a lead-acid rechargeable battery ( 10 ).
10. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that
the contact element ( 44 ) has a connector-side transitional area ( 46 ) in which it merges into the connector ( 38 ),
the connector-side transitional area ( 46 ) has a lateral section ( 48 ), and
the lateral section ( 48 ) has a lateral radius of curvature which is between 3 mm and 10 mm.
11. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that
the contact element ( 44 ) has a connector-side transitional area ( 46 ) in which it merges into the connector,
the connector-side transitional area ( 46 ) has a medial section ( 50 ), and the medial section ( 50 ) has a medial radius of curvature which is between 1 mm and 3 mm.
12. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that the contact element ( 44 ) has a radius of curvature which is between 0.25 mm and 2 mm in a transitional area ( 52 ) on the welding lug side, in which the contact element merges into the welding lug ( 30 ).
13. The battery as claimed in claim 12 , characterized in that the contact element has a cross section which increases as the distance from the upper face of the connector decreases.
14. The battery as claimed in claim 12 , characterized in that the contact element has a cross section which increases as the distance from the welding lug increases.
15. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that a contact element cross section (D) of the contact element projected onto the upper face ( 34 ) has a side line (S) which runs at an angle (α) of 30° to 60° to the longitudinal face ( 36 ) of the connector ( 28 ).
16. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that the contact element cross section (D) is less than a horizontal cross section of the welding lug ( 30 ) where the contact element ( 44 ) merges into the connector ( 28 ).
17. The battery as claimed in claim 16 , characterized in that the contact element has a cross section which increases as the distance from the upper face of the connector decreases.
18. The battery as claimed in claim 16 , characterized in that the contact element has a cross section which increases as the distance from the welding lug increases.
19. A battery having at least one battery cell connecting element ( 20 ) which has
(a) a connector ( 28 ) which has a cuboid basic shape for connection to at least one pole plate on a lower face ( 32 ) of the connector ( 28 ), and
(b) a welding lug ( 30 ) which is electrically conductively connected to the connector ( 28 ),
(c) wherein, when the battery ( 10 ) is in the installed position, the connector ( 28 ) is arranged essentially horizontally and the welding lug ( 30 ) is arranged essentially vertically, and
(d) wherein the connector ( 28 ) has an upper face ( 34 ) opposite the lower face ( 32 ), and
(e) at least one longitudinal face ( 36 ) which is adjacent to the lower face ( 32 ) and on which the welding lug ( 30 ) is connected to the connector ( 28 ), characterized in that
(f) the welding lug ( 30 ) is electrically connected to the connector ( 28 ) via at least one contact element ( 44 . 1 , 44 . 2 ), which is arranged laterally on the welding lug ( 30 ) and leads to a surface of the connector ( 28 ), and the welding lug extends substantially over its entire length along the longitudinal face ( 36 ) to which the welding lug is connected,
characterized in that the welding lug ( 30 ) has a cross section which decreases as the distance from the connector ( 28 ) increases, such that mutually opposite side surfaces of the welding lugs ( 30 ) are at an angle of 2° to 10° to one another.