IP Library Granted Patent US 9,666,860
Granted Patent B2
US 9,666,860 · App. 12/531,956 · Granted May 30, 2017

Optimised energy storage device having capacitor material on lead based negative electrode

Inventors: Lan Trieu Lam (Springvale, AU); Jun Furukawa (Fukushima, JP); Toshimichi Takada (Fukushima, JP); Daisuke Monma (Fukushima, JP); Tetsuya Kanou (Hangawa, JP)
Assignees: COMMONWEALTH SCIENTIFIC AND INDUSTRIAL RESEARCH ORGANISATION; THE FURUKAWA BATTERY CO., LTD.
H01M4/14H01M4/621H01M4/625H01M4/627H01M10/06H01M10/121H01M2004/021
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Quick Facts
Patent No.
US 9,666,860
App. No.
12/531,956
Granted
May 30, 2017
Kind
B2
Abstract

A lead-acid battery comprising: —at least one negative electrode comprising lead-based battery electrode material and at least one region of capacitor material overlying the lead-based battery electrode material, each electrode being in electrical connection to an outer terminal of the battery, and —at least one positive lead-dioxide based battery electrode, each positive electrode being in electrical connection to a second outer terminal of the battery, —separator interleaving the facing electrodes; —electrolyte filling at least the space of the electrodes and separators wherein the capacitor material overlying the lead-based battery electrode material comprises 20-65% by weight of a high electrical conductivity carbonaceous material, 30-70% of a high specific surface area carbonaceous material, at least 0.1% lead and binder.

Claims (43)

1. A lead-acid battery comprising:

at least one negative electrode comprising lead-based battery electrode material and at least one region of capacitor material overlying the lead-based battery electrode material, each electrode being in electrical connection to an outer terminal of the battery, and

at least one positive electrode which is a lead-dioxide based battery electrode without a capacitor material, each positive electrode being in electrical connection to a second outer terminal of the battery,

separator interleaving the facing electrodes

electrolyte filling at least the space of the electrodes and separators

wherein the capacitor material overlying the lead-based battery electrode material comprises 34-65% by weight of a high electrical conductivity carbonaceous material, 35-52% of a high specific surface area carbonaceous material, at least 0.1% lead and binder, and

wherein the capacitor material of each negative electrode constitutes between 1 and 15% by weight of the lead-based battery electrode material.

2. The lead-acid battery of claim 1 , wherein the binder is present in an amount of between 1 and 30% by weight.

3. The lead-acid battery of claim 1 , wherein the capacitor material consists of 34-65% high electrical conductivity carbonaceous material, 35-52% high specific surface area carbonaceous material, 3-40% lead, 5-20% binder and 2-10% fiber reinforcement material.

4. The lead-acid battery of claim 1 , wherein a layer of capacitor material overlies all surface areas of the lead-based battery electrode material that face a positive electrode.

5. The lead-acid battery of claim 1 , wherein the negative electrodes each comprise a current collector, which is coated on both faces with lead-based battery electrode material, and a layer of capacitor material overlying each face of lead-based battery electrode material that is opposite to a positive electrode.

6. The lead-acid battery of claim 1 , wherein the capacitor material overlying the lead-based battery electrode material has a porosity of between 50-90%.

7. The lead-acid battery of claim 1 , wherein the electrolyte is composed of sulfuric acid aqueous solution containing 0.01-0.3 mol/L of aluminum or 5-50 g/L of Al 2 (SO 4 ) 3 .18H 2 O.

8. The lead-acid battery of claim 1 , which is a valve regulated lead acid battery.

9. The lead-acid battery of claim 8 , further comprising absorptive glass microfibre or absorbed glass mat separators between adjacent electrodes.

10. The lead-acid battery of claim 8 , wherein the battery has a pressure on the electrodes of between 20 and 100 kPa.

11. The lead-acid battery of claim 8 , which is operable at between 95-50% SoC.

12. The lead-acid battery of claim 1 , which is a flooded electrolyte lead-acid battery.

13. The lead-acid battery of claim 12 , wherein the battery has a pressure on the electrodes of between 5 and 45 kPa.

14. The lead-acid battery of claim 12 , wherein the separators are interleaving the facing electrodes porous polymer separators.

15. The lead-acid battery of claim 14 , wherein the porous polymer separators further comprise unwoven fibrous material reinforcement.

16. The lead-acid battery of claim 12 , which is operable at between 98-80% SoC.

17. An automobile comprising a lead-acid battery of claim 12 , an internal combustion engine and an alternator.

18. A lead-acid battery comprising:

at least one negative electrode comprising lead-based battery electrode material and at least one region of capacitor material overlying the lead-based battery electrode material, each electrode being in electrical connection to an outer terminal of the battery, and

at least one positive lead-dioxide based battery electrode without a capacitor material, each positive electrode being in electrical connection to a second outer terminal of the battery,

separator interleaving the facing electrodes

electrolyte filling at least the space of the electrodes and separators

wherein the capacitor material overlying the lead-based battery electrode material comprises 34-65% by weight of a high electrical conductivity carbonaceous material, 35-52% of a high specific surface area carbonaceous material, at least 0.1% lead and binder, and a polymeric fiber reinforcement material in an amount up to 10% by weight, and

wherein the capacitor material of each negative electrode constitutes between 1 and 15% by weight of the lead-based battery electrode material.

19. A lead-acid battery comprising:

at least one negative electrode comprising lead-based battery electrode material and at least one region of capacitor material overlying the lead-based battery electrode material, each electrode being in electrical connection to an outer terminal of the battery, and

at least one positive lead-dioxide based battery electrode without a capacitor material, each positive electrode being in electrical connection to a second outer terminal of the battery,

separator interleaving the facing electrodes

electrolyte filling at least the space of the electrodes and separators

wherein the capacitor material overlying the lead-based battery electrode material comprises 34-65% by weight of a high electrical conductivity carbonaceous material, 35-52% of a high specific surface area carbonaceous material, at least 0.1% lead and binder, and a non-conductive polymeric fiber reinforcement material in an amount up to 10% by weight, and

wherein the capacitor material of each negative electrode constitutes between 1 and 15% by weight of the lead-based battery electrode material.

20. The lead-acid battery of claim 1 , wherein the capacitor material of each negative electrode constitutes between 5 and 10% by weight of the lead-based battery electrode material.

21. The lead-acid battery of claim 1 , wherein the positive electrode comprises a positive current collector, formed from a lead alloy comprising 0.005-0.15% by weight Ba, 0.03-0.08% by weight Ca, 0.4-2.2% by weight Sn, and lead.

22. The lead-acid battery of claim 18 , wherein the capacitor material of each negative electrode constitutes between 5 and 10% by weight of the lead-based battery electrode material.

23. The lead-acid battery of claim 19 , wherein the capacitor material of each negative electrode constitutes between 5 and 10% by weight of the lead-based battery electrode material.

24. The lead-acid battery of claim 19 , wherein the positive electrode comprises a positive current collector, formed from a lead alloy comprising 0.005-0.15% by weight Ba, 0.03-0.08% by weight Ca, 0.4-2.2% by weight Sn, and lead.

25. The lead-acid battery of claim 21 , wherein lead constitutes the balance of the lead alloy.

Assignments (3)
SECURITY INTEREST Recorded Aug 13, 2026
From: EAST PENN MANUFACTURING CO.; NAVITAS SYSTEMS, LLC
To: BANK OF AMERICA, N.A. AS AGENT
Reel/Frame 075650/0788 →
CONFIRMATION OF LICENSE Recorded Apr 8, 2011
From: COMMONWEALTH SCIENTIFIC AND INDUSTRIAL RESEARCH ORGANIZATION
To: EAST PENN MANUFACTURING CO.
Reel/Frame 026100/0929 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2010
From: LAM, LAN TRIEU; FURUKAWA, JUN; TAKADA, TOSHIMICHI; MONUA, DAISUKE; KANOU, TETSUYA
To: COMMONWEALTH SCIENTIFIC AND INDUSTRIAL RESEARCH ORGANISATION; FURUKAWA BATTERY CO., LTD., THE
Reel/Frame 024042/0393 →
Priority Claims (1)
AU 2007901466 · Mar 20, 2007 · national
Continuity (1)
Related Publication 20100175934A1 · Jul 15, 2010