IP Library Granted Patent US 8,580,863
Granted Patent B2
US 8,580,863 · App. 12/532,581 · Granted Nov 12, 2013

Soft foam, molded product, and shock absorber comprising the molded product

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,580,863
App. No.
12/532,581
Granted
Nov 12, 2013
Kind
B2
Abstract

To provide a foam-molded product which is light-weight and superior in formability, flexibility and shock absorbing capacity, and which exhibits favorable tactile impression and excellent safety, as well as a shock absorber using the same that provides favorable feel in wearing. Means for Resolution: When a foam-molded product is used which is produced by including foamed resin particles in a soft resin obtained from a silicone based polymer, as a base resin, produced by curing a liquid resin composition including: (A) a curing agent having at least two hydrosilyl groups in the molecular chain; (B) a polymer which has at least one alkenyl group in the molecular chain, comprises a saturated hydrocarbon unit or an oxyalkylene unit as a repeating unit that constitutes the main chain, and is a linear polymer having a number average molecular weight of no lower than 10,000; and (C) a hydrosilylation catalyst, the product can be suitably used in garments to which it is attached as a shock absorber at an appropriate site such as the front body, the flank part, the back body and the hip around the lumbar.

Claims (18)

1. A foam comprising a silicone based polymer as a base resin,

wherein the ASKER FP hardness is no greater than 50.

2. The silicone based polymer foam according to claim 1 produced by curing a foamable resin composition comprising:

(a) a curing agent having at least two hydrosilyl groups in the molecular chain;

(b) a polymer having at least one alkenyl group in the molecular chain and comprising a saturated hydrocarbon unit or an oxyalkylene unit as a repeating unit that constitutes the main chain;

(C) a hydrosilylation catalyst; and

(D) a foaming agent.

3. The silicone based polymer foam according to claim 2 , wherein the polymer (b) having at least one alkenyl group in the molecular chain and comprising a saturated hydrocarbon unit or an oxyalkylene unit as a repeating unit that constitutes the main chain is a linear polymer having a number average molecular weight of no lower than 10,000.

4. The silicone based polymer foam according to claim 2 , wherein the polymer (b) having at least one alkenyl group in the molecular chain and comprising a saturated hydrocarbon unit or an oxyalkylene unit as a repeating unit that constitutes the main chain is a linear polymer having a number average molecular weight of no lower than 15,000.

5. The silicone based polymer foam according to claim 2 , wherein the repeating unit that constitutes the main chain of the polymer (b) is an oxypropylene unit.

6. The silicone based polymer foam according to claim 2 , wherein the molar ratio of the curing agent (a)/the polymer (b) (mol/ mol) is no less than 1/2.

7. The silicone based polymer foam according to claim 2 produced by dispersing the foaming agent (D) having a gaseous state in the resin composition to give a gas-containing resin composition, and thereafter injecting the gas-containing resin composition into a mold form to permit curing.

8. The silicone based polymer foam according to claim 2 produced by adding the foaming agent (D) having a liquid and/or solid state to the resin composition to give a foamable resin composition, and thereafter permitting expansion of the foamable resin composition before or concurrently with permitting curing.

9. The silicone based polymer foam according to claim 8 , wherein the foaming agent (D) having a liquid and/or solid state is an active hydrogen group-containing compound.

10. A shock absorbing pad comprising the silicone based polymer foam according to claim 1 .

11. A garment to which the shock absorbing pad according to claim 10 is attached at a site corresponding to at least one of the front body, the flank part, the back body and the hip around the lumbar.

12. The garment according to claim 11 , wherein the shock absorbing pad is attached in a detachable manner.

13. The garment according to claim 11 , wherein the garment is an underpants.

Assignments (2)
CHANGE OF ADDRESS Recorded Sep 12, 2013
From: KANEKA CORPORATION
To: KANEKA CORPORATION
Reel/Frame 031207/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2009
From: SHIBAYA, MIAKI; GOTOU, MASAOKI; NODA, MITSUNAGA; KAWAKAMI, MASAMI
To: KANEKA CORPORATION
Reel/Frame 023585/0988 →