Printing blanket construction
View Patent ↗A printing blanket construction is provided which includes a reinforcing fabric ply comprised of a weft insertion fabric or a heavy gauge fabric, where the reinforcing fabric ply provides all of the necessary tensioning properties to the blanket. The use of the reinforcing fabric ply eliminates the need for additional reinforcing fabric plies in the blanket construction, and provides high tensile strength, low stretch, and resistance to gauge loss.
1. An offset printing blanket construction comprising:
a smooth printing surface layer for transferring ink from a printing plate to a substrate, said printing surface layer positioned on a single woven reinforcing fabric ply selected from a weft insertion fabric ply having a denier of at least 1000 or a heavy gauge fabric ply having a gauge of between about 0.020 and 0.040 inches (0.05 to about 0.10 cm), said reinforcing fabric ply having a tensile strength of greater than about 250 lbs/in. (446.5×10 2 g/cm), said single reinforcing ply providing all tensioning properties to said blanket.
2. The printing blanket construction of claim 1 further including at least one compressible layer.
3. The printing blanket construction of claim 1 further including a second fabric ply comprising a non-reinforcing fabric ply comprised of a non-woven fabric or greige woven fabric.
4. The printing blanket construction of claim 3 including a third non-reinforcing fabric ply.
5. The printing blanket construction of claim 3 including a fourth non-reinforcing fabric ply.
6. A printing blanket construction comprising:
a printing surface layer adapted to transfer ink from a printing plate to a substrate, said printing surface layer positioned on a single reinforcing fabric ply comprising a weft insertion fabric ply comprising a polyester yarn having a denier of at least 1500, said reinforcing fabric ply having a tensile strength of greater than about 250 lbs/in. (446.5×10 2 g/cm), said reinforcing fabric ply providing all tensioning properties to said blanket.
7. The printing blanket construction of claim 1 wherein said reinforcing fabric ply is a heavy gauge fabric ply comprised of polyester yarns.
8. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has a tensile strength of greater than about 300 lbs/in. (535.8×10 2 g/cm).
9. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has a tensile strength of greater than about 400 lbs/in. (714.31×10 2 g/cm).
10. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has a residual stretch of less than about 3%.
11. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has a residual stretch of less than about 2.5%.
12. The printing blanket construction of claim 1 wherein said reinforcing ply is a weft insertion fabric ply having a gauge ranging from about 0.010 inches to about 0.020 inches (0.03 to about 0.05 cm).
13. The printing blanket construction of claim 1 wherein said reinforcing ply is a heavy gauge fabric ply having a gauge ranging from about 0.020 inches to about 0.040 inches (0.05 to about 0.10 cm).
14. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has been impregnated with an elastomeric compound.
15. The printing blanket construction of claim 1 wherein said reinforcing fabric ply has been treated with an adhesion promoting material.
16. An offset printing blanket construction comprising a smooth printing surface layer for transferring ink from a printing plate to a substrate, a compressible layer and a single woven reinforcing fabric ply having a tensile strength greater than about 250 lb/in. (446.5×10 2 g/cm) selected from a weft insertion fabric ply and a heavy gauge fabric ply, said single reinforcing ply providing all tensioning properties to said blanket.
17. The printing blanket construction of claim 16 further including a second fabric ply comprising a non-reinforcing fabric ply comprised of a non-woven fabric or greige woven fabric.
18. The printing blanket construction of claim 17 including a third non-reinforcing fabric ply.
19. The printing blanket construction of claim 17 including a fourth non-reinforcing fabric ply.