IP Library Granted Patent US 8,172,936
Granted Patent B2
US 8,172,936 · App. 12/535,756 · Granted May 8, 2012

Hydrophobizing construction elements comprising mineral fibers

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Quick Facts
Patent No.
US 8,172,936
App. No.
12/535,756
Granted
May 8, 2012
Kind
B2
Abstract

Water repellents based on reactive siloxanes with polyfunctional silylalkoxy modification of the siloxane backbone and processes for hydrophobizing mineral fiber components.

Claims (52)

1. A process for hydrophobizing mineral fiber components, characterized in that, in the production of the mineral fiber components, siloxanes of the general Formula (I) are added

M a M′ b D c D′ d D alkoxy e T f Q g   (I)

in which

M=(R 1 3 SiO 1/2 ),

M′=(R 1 2 R 2 SiO 1/2 )

D=(R 1 2 SiO 2/2 ),

D′=(R 1 R 3 SiO 2/2 ),

D alkoxy =(R 1 R 4 SiO 2/2 ),

T=(R 1 SiO 3/2 ),

Q=(SiO 4/2 )

a=0-22,

b=0-22,

c=5-400,

d=0-20,

e=0-40,

f=0-10,

g=0-10,

with the proviso that a+b is greater than or equal to 2 and b+e is greater than or equal to 2,

R 1 =identical or different, aliphatic or aromatic hydrocarbon radicals which optionally have ether functions and/or ester functions and optionally carry halogen atoms,

R 2 =identical or different radicals from the group R 3 , R 4 ,

for e less than or equal to 1, R 2 =R 4 ,

R 3 =identical or different polyether radicals or H,

R 4 =identical or different radicals of the general Formula (III)

—(CH 2 ) k —Si(R 6 ) l (OR 6 ) 3-l   (III)

k=2-12,

l=0-2,

R 6 =identical or different alkyl or aryl radicals.

2. The process according to claim 1 , in which

a=0-10, b=0-10, c=10-200, d=0-10, e=0-30, f=0-4, g=0-4.

3. The process according to claim 1 , in which

a=0-2, b=0-2, c=15-150, d=0, e=0-20, f=0, g=0.

4. The process according to claim 1 , in which

R 1 =identical or different, aliphatic or aromatic hydrocarbon radicals having 1 to 20 carbon atoms or H.

5. The process according to claim 4 , in which R 1 =methyl, phenyl or H.

6. The process according to claim 1 , in which

R 3 =identical or different polyether radicals of the general Formula (II) or H,

—CH 2 CH 2 CH 2 h —O CH 2 CH 2 O i — CH 2 CH(CH 3 )O j —R 5   (II)

h=0-10, i=0-60, j=0-60 and i+j is greater than or equal to 3, and

R 5 =corresponds to identical or different radicals from the group consisting of alkyl, aryl, H or —C(O)R 6 .

7. The process according to claim 6 , in which

h=1, i=0-40, j=0-40, i+j is greater than or equal to 3 and R 5 ═H, methyl, ethyl, phenyl or acetyl.

8. The process according to claim 1 , in which

k=2-3, l=0-1 and R 6 =methyl, ethyl, propyl, butyl or phenyl.

9. The process according to claim 1 , in which

k=2, l=0 and R 6 =methyl or ethyl.

10. The process according to claim 1 , characterized in that the water repellent of the Formula (I) is added in pure form, as a solution or as an emulsion to the binder solution or is applied via a separate spray apparatus.

11. Hydrophobized mineral fibers, produced by one of the processes according to claim 1 .

12. Hydrophobized mineral fiber components according to claim 11 , comprising

30-75% by weight of mineral fibers,

20-40% by weight of clay and

3-4% by weight of starch and

optionally, fiber component constituents, loading materials and auxiliaries.

Assignments (2)
MERGER Recorded Feb 26, 2014
From: EVONIK GOLDSCHMIDT GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 032335/0326 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2009
From: HERRWERTH, SASCHA, DR.; KOENIG, FRANK; FERENZ, MICHAEL, DR.; MUND, CHRISTIAN, DR.
To: EVONIK GOLDSCHMIDT GMBH
Reel/Frame 023290/0119 →