IP Library Granted Patent US 7,973,093
Granted Patent B2
US 7,973,093 · App. 12/537,273 · Granted Jul 5, 2011

Foamed rubber member

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Quick Facts
Patent No.
US 7,973,093
App. No.
12/537,273
Granted
Jul 5, 2011
Kind
B2
Abstract

An object of the present invention is to provide a foamed rubber member which has low hardness and excellent durability. The foamed rubber member of the invention, produced through an impregnation treatment of a foamed elastic body with a treatment liquid containing an isocyanate compound and an organic solvent, the foamed elastic body being produced by foaming a base rubber, exhibits a compression set smaller than that of the foamed elastic body before undergoing the impregnation treatment, and exhibits a percent increase in stress, with respect to the stress of the foamed elastic body before undergoing the impregnation treatment, of 50% or less.

Claims (19)

1. A foamed rubber member, produced through an impregnation treatment of a foamed elastic body with a treatment liquid containing an isocyanate compound and an organic solvent, the foamed elastic body being produced by foaming a base rubber,

wherein the foamed rubber member exhibits a compression set smaller than that of the foamed elastic body before undergoing the impregnation treatment, and a percent increase in stress, with respect to the stress of the foamed elastic body before undergoing the impregnation treatment, of 50% or less,

the base rubber comprises at least one species selected from the group consisting of epichlorohydrin rubber, acrylonitrile-butadiene rubber, natural rubber, isoprene rubber, styrene-butadiene rubber, butadiene rubber, chloroprene rubber, fluororubber, chlorinated polyethylene, acrylic rubber, and urethane rubber, and

the treatment liquid comprises an isocyanate compound at a concentration of 0.1 to 3 mass %.

2. A foamed rubber member according to claim 1 , wherein the compression set is 90% or less that of the foamed elastic body before undergoing the impregnation treatment.

3. A foamed rubber member according to claim 1 , wherein the foamed elastic body is impregnated with the treatment liquid to a depth of 50% or more of a thickness of the foamed rubber member.

4. A foamed rubber member according to claim 1 , which has an Asker C hardness of 0 to 30°.

5. A foamed rubber member according to claim 1 , wherein the treatment liquid contains at least one species selected from among fluoropolymer, silicone polymer, and polyether polymer.

6. A foamed rubber member according to claim 1 , which has a roller shape, a blade shape, or a belt shape.

7. A foamed rubber member, produced through an impregnation treatment of a foamed elastic body with a treatment liquid containing an isocyanate compound and an organic solvent, the foamed elastic body being produced by foaming a base rubber,

wherein the foamed rubber member exhibits a compression set smaller than that of the foamed elastic body before undergoing the impregnation treatment, and a percent increase in stress, with respect to the stress of the foamed elastic body before undergoing the impregnation treatment, of 50% or less,

the base rubber comprises at least one species selected from the group consisting of ethylene-propylene rubber and silicone rubber,

the organic solvent comprises at least one species selected from the group consisting of toluene and benzene, and

the treatment liquid comprises an isocyanate compound at a concentration of 0.1 to 3 mass %.

8. A foamed rubber member according to claim 7 , wherein the compression set is 90% or less that of the foamed elastic body before undergoing the impregnation treatment.

9. A foamed rubber member according to claim 7 , wherein the foamed elastic body is impregnated with the treatment liquid to a depth of 50% or more of a thickness of the foamed rubber member.

10. A foamed rubber member according to claim 7 , which has an Asker C hardness of 0 to 30°.

11. A foamed rubber member according to claim 7 , wherein the treatment liquid contains at least one species selected from among fluoropolymer, silicone polymer, and polyether polymer.

12. A foamed rubber member according to claim 7 , which has a roller shape, a blade shape, or a belt shape.

Assignments (2)
CHANGE OF NAME Recorded Jun 5, 2014
From: SYNZTEC CO., LTD.
To: SYNZTEC CO., LTD.
Reel/Frame 033086/0381 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2009
From: SASAGAWA, GOUKI; HIRAKAWA, NAOKI
To: SYNZTEC CO., LTD.
Reel/Frame 023066/0146 →