IP Library Granted Patent US 8,224,631
Granted Patent B2
US 8,224,631 · App. 12/543,220 · Granted Jul 17, 2012

Stress, geologic, and support analysis methodology for underground openings

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Quick Facts
Patent No.
US 8,224,631
App. No.
12/543,220
Granted
Jul 17, 2012
Kind
B2
Abstract

A method of designing supports for an underground mine opening comprising the steps of: receiving mine slope information including at least one of site location, entry length, entry grade, entry orientation, size of opening, surface topology, adjacent borehole data and rock mechanics test data, historical roof fall height, and expected steel set support capacity; conducting stress and geological condition evaluation of the mine opening using a finite element computer modeling program based on the mine opening information; and designing structural supports for the mine opening utilizing the stress and geological condition evaluation of the mine opening.

Claims (25)

1. A method of designing supports for an underground mine opening comprising the steps of:

(a) receiving mine opening information including at least one of site location, entry length, entry grade, entry orientation, size of opening, surface topology, adjacent borehole data and rock mechanics test data, historical roof fall height, and expected steel set support capacity;

(b) conducting stress and geological condition evaluation of the mine opening using a finite element computer modeling program based on the mine opening information;

(c) designing structural supports for the mine opening utilizing the stress and geological condition evaluation of the mine opening;

(d) determining at least one of a Strata Weakness Indication Factor (SWIF), a Roof Stability Factor (RSF), and a Tensile Safety Factor (TSF), wherein the SWIF is defined as the ratio of in-situ original distortional energy scalar of rock before excavation to the distortional energy scalar after excavation under overburden and geological conditions, wherein the RSF is defined as the ratio of shear strength generated by normal confinement, cohesion, and angle of internal friction, to actual maximum shear stress at a mid-span of the mine opening immediate roof, and wherein the TSF is defined as a ratio of tensile strength of rock strata to horizontal stress at a specified location;

(e) identifying potentially weak zones of rock strata or potentially unstable section of the roof strata or potentially unstable sections of rock strata along the mine opening, wherein a comparatively larger SWIF indicates the potentially weak zone of the rock strata, wherein a comparatively lower RSF indicates the potentially unstable section of the roof strata, and wherein a comparatively lower TSF indicates the potentially unstable sections of the rock strata; and

(f) modifying the design of the structural supports based on the potential weak zones of the rock strata or potentially unstable section of the roof strata or potentially unstable sections of the rock strata.

2. The method of claim 1 , further comprising the step of:

verifying the adequacy of the structural support design following American Institute of Steel Construction (AISC) national standards.

3. The method of claim 2 , further comprising the step of:

validating the structural support design using a finite element computer modeling program.

4. The method of claim 1 , further comprising the step of:

validating the structural support design using a finite element computer modeling program.

5. The method of claim 1 , wherein the designing of the structural supports for the mine opening further utilizes at least one of primary roof bolting plan, current industrial practice, expected support capacity, size of the opening, and AISC national standards.

6. A system for designing supports for an underground mine opening, the system comprising a computer having a computer readable medium having stored thereon instructions which, when executed by a processor of the computer, causes the processor to perform the steps of:

(a) receiving mine opening information including at least one of site location, entry length, entry grade, entry orientation, size of opening, surface topology, adjacent borehole data and rock mechanics test data, historical roof fall height, and expected steel set support capacity;

(b) conducting stress and geological condition evaluation of the mine opening using a finite element computer modeling program based on the mine opening information;

(c) selecting a structural support design for the mine opening utilizing the stress and geological condition evaluation of the mine opening and known support capacity of structural support designs;

(d) determining at least one of a Strata Weakness Indication Factor (SWIF), a Roof Stability Factor (RSF), and a Tensile Safety Factor (TSF), wherein the SWIF is defined as the ratio of in-situ original distortional energy scalar of rock before excavation to the distortional energy scalar after excavation under overburden and geological conditions, wherein the RSF is defined as the ratio of shear strength generated by normal confinement, cohesion, and angle of internal friction, to actual maximum shear stress at a mid-span of the mine opening immediate roof, and wherein the TSF is defined as a ratio of tensile strength of rock strata to horizontal stress at a specified location;

(e) identifying potentially weak zones of rock strata or potentially unstable section of the roof strata or potentially unstable sections of rock strata along the mine opening, wherein a comparatively larger SWIF indicates the potentially weak zone of the rock strata, wherein a comparatively lower RSF indicates the potentially unstable section of the roof strata, and wherein a comparatively lower TSF indicates the potentially unstable sections of the rock strata; and

(f) modifying the design of the structural supports based on the potential weak zones of the rock strata or potentially unstable section of the roof strata or potentially unstable sections of the rock strata.

7. The system of claim 6 , wherein instructions further cause the processor to perform the step of:

verifying the adequacy of the structural support design following AISC national standards.

8. The system of claim 6 , wherein instructions further cause the processor to perform the step of:

validating the structural support design using a finite element computer modeling program.

Assignments (9)
SECURITY INTEREST Recorded May 29, 2026
From: FCI HOLDINGS DELAWARE, LLC; J-LOK CO.; JM STEEL - PENNSYLVANIA, LLC; XCAL TOOLS - BECKLEY, LLC; XCAL TOOLS - SOUTH POINT, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 075651/0136 →
SECURITY INTEREST Recorded Dec 17, 2025
From: XCAL TOOLS – BRISTOL, LLC; JM STEEL – PENNSYLVANIA, LLC; J-LOK CO.; FCI HOLDINGS DELAWARE, LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 074005/0650 →
CHANGE OF NAME Recorded May 16, 2025
From: FCI HOLDINGS DELAWARE, INC.
To: FCI HOLDINGS DELAWARE, LLC
Reel/Frame 071297/0130 →
SECURITY AGREEMENT Recorded Mar 29, 2018
From: HEINTZMANN CORPORATION; FCI HOLDINGS DELAWARE, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 045765/0980 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Mar 1, 2016
From: PNC BANK, NATIONAL ASSOCIATION
To: FCI HOLDINGS DELAWARE, INC.
Reel/Frame 037963/0923 →
SECURITY AGREEMENT Recorded Apr 29, 2011
From: FCI HOLDINGS DELAWARE, INC.
To: PNC BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 026205/0001 →
MERGER Recorded Mar 19, 2010
From: JENNMAR CORPORATION
To: JENNMAR OF PENNSYLVANIA, LLC
Reel/Frame 024103/0575 →
PATENT ASSIGNMENT CONFIRMATION Recorded Mar 19, 2010
From: JENNMAR OF PENNSYLVANIA, LLC
To: FCI HOLDINGS DELAWARE, INC.
Reel/Frame 024103/0622 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2009
From: STANKUS, JOHN C.; MA, JINRONG; LI, XIAOTING; CHEN, HANJIE
To: JENNMAR CORPORATION
Reel/Frame 023458/0184 →