Edge punch system
View Patent ↗The invention relates to a die-cut edge system, method and device capable of creating a continuous and congruent decorative design along the edge of a paper product. Furthermore, the invention relates to a die-cut edge system, method and device, wherein a corner punch and edge punch are aligned and correspond with one another so as to produce a continuous and congruent decorative design along the edge of a paper product.
1. A system for die-cut edging a target, comprising:
an edge punch, comprising:
an edge punching member,
an edge base member comprising a first wing portion and a second wing portion, the first and second wing portions extending outwardly from opposing sides of the edge punching member, and the first and second wing portions are each independently retractable from a horizontal to a vertical orientation with respect to the edge base member,
a two-component edge punch die with a predetermined edge pattern for creating a die-cut edge, said two-component edge punch die comprising a first edge die component housed in the edge punching member and a second edge die component housed in the edge base member, wherein the first edge die component is slideable through the second edge die component,
a lever attached to the first edge die component;
a first and a second edge punch design guide pattern, located on the first wing portion and the second wing portion, respectively, and
a first and a second corner punch design guide pattern, located on the first wing portion and the second wing portion, respectively, the first and second corner punch design guide pattern being different from the first and second edge punch design guide pattern, respectively; and
a corner punch, the corner punch being separate from the edge punch, the corner punch comprising:
a corner punching member,
a corner base member, and
a two-component corner punch die with a predetermined corner pattern for creating a die-cut corner edge, said two-component corner punch die comprising a first corner die component housed in the corner punching member and a second corner die component housed in the corner base member, wherein the corner pattern formed by two-component corner punch die is different than the edge pattern formed by the two-component edge punch die, and wherein the first corner die component is slideable through the second corner die component,
wherein the first and second edge punch design guide patterns each correspond with at least a portion of the predetermined edge pattern for creating a die-cut edge, the first and second corner punch design guide patterns located on the first wing portion and the second wing portion, respectively, of the edge punch each correspond with at least a portion of the predetermined corner pattern for creating a die-cut corner edge of the two-component corner punch, and the predetermined edge pattern and predetermined corner pattern correspond with one another such that the corner punch design guide patterns on the first wing portion and the second wing portion serve to align the formation of the edge pattern.
2. The system of claim 1 , wherein the edge punch further comprises an edge punch conduit configured to guide the target for creating a die-cut edge and wherein the first wing portion and the second wing portion include a edge guide surface adjacent the design guide patterns, the edge guide surfaces aligned with the edge punch conduit.
3. The system of claim 1 , wherein the corner punch further comprises a corner punch conduit configured to guide the target for creating a die-cut edge.
4. The system of claim 1 , wherein the corner punch further comprises a corner punch design guide for visual orientation of the target in the corner punch.
5. The system of claim 1 , configured such that use of the system with respect to the target results in creating a die-cut edge of the target with the predetermined edge pattern and the predetermined corner pattern aligning properly when the target has a length along each of its die-cut edge sides of the formula:
2C+nE,
where E is the length of the edge pattern, C is the length of the corner pattern, and n is a positive real number from 1 to infinity.
6. The system of claim 5 , wherein E=1.75 inches and C=0.75 inches.
7. The system of claim 5 , wherein E=1.0 inch and C=0.50 inches.
8. The system of claim 5 , wherein E=2.0 inches and C=1.0 inch.
9. The system of claim 1 , configured such that use of the system with respect to the target results in creating a die-cut edge of the target with the predetermined edge pattern and the predetermined corner pattern aligning properly when the target has a length along each of its die-cut edge sides of the formula:
2C+n(E/R),
where E is the length of the edge pattern, C is the length of the corner pattern, n is a positive real number from 1 to infinity, and R is a positive real number from 1 to infinity.
10. An edge punch for use with a corresponding corner punch, comprising:
an edge punching member;
an edge base member comprising
a first wing portion pivotably attached to the base member on a first side of the punching member, and
a second wing portion pivotably attached to the base member on a second side of the punching member, the first and second wing portions are each independently retractable from a horizontal to a vertical orientation with respect to the edge base member;
a two-component edge punch die with a predetermined edge pattern for creating a die-cut edge, said two-component edge punch die comprising a first edge die component housed in the edge punching member and a second edge die component housed in the edge base member, wherein the first edge die component is slideable through the second edge die component;
a first and a second edge punch design guide pattern corresponding to the edge pattern, located on the first wing and second wing, respectively, and a first and a second corner punch design guide pattern corresponding to a corner punch pattern that is different than the edge pattern, located on the first wing and second wing, respectively, the first and second edge punch and corner punch design guide patterns exposed when the first and second wing portions are in the horizontal orientation, and the first and second corner punch design guide patterns corresponding to a predetermined cutting pattern of the corner punch and being different from the first and second edge punch design guide patterns, respectively, such that the corner punch design guide patterns on the first wing portion and the second wing portion serve to align the formation of the edge pattern; and
a lever attached to the first edge die component.
11. A punch for creating a die-cut pattern in a target, comprising:
a punching member;
a base member comprising
a first wing portion, and
a second wing portion, the first and second wing portions are each independently retractable from a horizontal to a vertical orientation with respect to the edge base member; and
a two-component punch die with a predetermined edge pattern for creating a die-cut edge, said two-component punch die comprising a first die component housed in the punching member and a second die component housed in the base member, wherein the first die component is slideable through the second die component,
a first punch design guide pattern and a second punch design guide pattern located on the first wing portion and second wing portion, respectively, the first and second punch design guides corresponding to the predetermined edge pattern of the two-component punch die, and
a third punch design guide pattern and a fourth punch design guide pattern, located on the first wing portion and second wing portion, respectively, the third and fourth punch design guides corresponding to a predetermined cutting pattern of a separate punch and being different from the first and second punch design guide pattern, respectively;
wherein the predetermined pattern of the two-component punch die is configured such that punches made using the punch at sequential edge positions of the target result in a unitary, predetermined die-cut pattern around the edge of the target; and
wherein the predetermined edge pattern of the two-component punch die is different than and corresponds to the predetermined cutting pattern of the separate punch,
wherein the first and second design guide pattern and third and fourth design guide patterns correspond with one another such that the third and fourth design guide patterns on the first wing portion and the second wing portion serve to align the formation of the predetermined edge pattern.
12. The punch of claim 11 , wherein the target has four corners.
13. The punch of claim 12 , wherein the punch is configured to be used twice for each side of the target to die-cut a complete edge pattern about the target.