IP Library Granted Patent US 8,438,670
Granted Patent B2
US 8,438,670 · App. 12/547,458 · Granted May 14, 2013

High performance siphonic toilet capable of operation at multiple flush volumes

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Quick Facts
Patent No.
US 8,438,670
App. No.
12/547,458
Granted
May 14, 2013
Kind
B2
Abstract

A gravity flush toilet system is provides that includes a toilet bowl assembly having a toilet bowl and a tank, wherein the bowl includes a trapway extending from the bottom of the toilet bowl to a sewage line. The toilet system is capable of operating at multiple flush volumes without loss of siphonic function or significant change in the surface area of the water in the bowl. The multiple flush volumes allow the user to select appropriate water usages for the required waste removal without diminishing the performance of the toilet, resulting in significant water savings.

Claims (45)

1. A gravity flush, direct fed jet toilet system having at least two flush volumes, comprising a toilet bowl having an outlet and a tank, wherein

the tank comprises at least one fill valve and at least one flush valve,

the system provides a surface area of water in the toilet bowl of at least about 200 cm 2 and a peak flow rate measured at an outlet of the bowl during a siphon of at least about 2500 ml/s and a flow rate of at least 2000 ml/s is achieved in no greater than about 1.75 seconds from initiation of a flush cycle, wherein internal cross-sectional area measurements within the toilet system are defined by the following relationships:

A pm >35 cm 2 >A jip >A jop >6.4 cm 2   (III)

A pm >35 cm 2 >A rip >A jop >6.4 cm 2 >A rop   (IV)

wherein A pm is a cross-sectional area of a primary manifold, A jip is a cross-sectional area of a jet inlet port, A jop is a cross-sectional area of a jet outlet port, A rip is a cross-sectional area of a rim inlet port, and A rop is a total cross-sectional area of an at least one rim outlet port,

and the toilet bowl is capable of refilling at the end of a flush cycle having a reduced water volume, to achieve a seal depth that is greater than about 5 cm and a post-flush surface area of water in the bowl that is at least about 90% of an area obtained after completion of a full flush cycle.

2. The gravity flush toilet system according to claim 1 , wherein the at least one fill valve has a refill ratio of greater than about 5% on a full flush cycle and greater than about 10% on a partial flush cycle, the system being capable of substantially restoring the seal depth and the surface area of water in the bowl.

3. The gravity flush toilet system according to of claim 1 , wherein the system has at least one flush cycle that delivers no greater than about 6.0 liters.

4. The gravity flush toilet system according to claim 1 , wherein the system has at least one flush cycle that delivers no greater than about 4.2 liters.

5. The gravity flush toilet system according to claim 1 , wherein the toilet system is capable of providing two flush cycles, wherein a first flush cycle is capable of delivering no greater than about 6.0 liters and a second flush cycle is capable of delivering no greater than about 4.5 liters.

6. The gravity flush toilet system according to claim 1 , wherein the toilet system is capable of providing two flush cycles, wherein a first flush cycle is capable of delivering no greater than about 4.8 liters and a second flush cycle is capable of delivering no greater than about 4.0 liters.

7. The gravity flush toilet system according to claim 1 , wherein the peak flow rate measured at an outlet of the bowl during a siphon exceeds about 2750 ml/second and a time to achieve a peak flow rate is no greater than about 1.5 seconds.

8. The gravity flush toilet system according to claim 1 , wherein one of the at least one fill valve in the tank is capable of diverting a variable percentage of water to refill the toilet bowl based on the flush cycle.

9. The gravity flush toilet system according to claim 8 , wherein one of the at least two flush cycles is capable of delivering no greater than about 6.0 liters.

10. The gravity flush toilet system according to claim 8 , wherein one of the at least two flush cycles is capable of delivering no greater than about 4.5 liters.

11. The gravity flush toilet system according to claim 8 , wherein the toilet system has two flush cycles, a first flush cycle capable of delivering no greater than about 4.8 liters and a second flush cycle capable of delivering no greater than about 4.0 liters.

12. The gravity flush toilet system according to claim 8 , wherein the toilet system has two flush cycles, a first flush cycle capable of delivering no greater than about 6.0 liters and a second flush cycle capable of delivering no greater than about 4.5 liters.

13. The gravity flush toilet system according to claim 8 , wherein peak flow rate measured at an outlet of the bowl during a siphon exceeds about 2500 ml/second.

14. The gravity flush toilet system according to claim 1 , wherein the A rop of the at least one rim outlet port is no greater than about 4.5 cm 2 .

15. A gravity flush toilet system having at least two flush volumes, comprising a toilet bowl having an outlet and a tank, wherein the toilet system is a rim fed jet toilet system, and

the tank comprises at least one fill valve and at least one flush valve,

the system provides a surface area of water in the toilet bowl of at least about 200 cm 2 and a peak flow rate measured at an outlet of the bowl during a siphon of at least about 2500 ml/s and a flow rate of at least 2000 ml/s is achieved in no greater than about 1.75 seconds from initiation of a flush cycle, wherein internal cross-sectional area measurements within the toilet system are defined by the following relationship:

A pm >35 cm 2 >A jip >A jop >6.4 cm 2 >A rop   (V)

wherein A pm is a cross-sectional area of a primary manifold, A jip is a cross-sectional area of a jet inlet port, A jop is a cross-sectional area of a jet outlet port, and A rop is a total cross-sectional area of an at least one rim outlet port,

and the toilet bowl is capable of refilling at the end of a flush cycle having a reduced water volume, to achieve a seal depth that is greater than about 5 cm and a post-flush surface area of water in the bowl that is at least about 90% of an area obtained after completion of a full flush cycle.

16. The gravity flush toilet system according to claim 15 , wherein the at least one fill valve has a refill ratio of greater than about 5% on a full flush cycle and greater than about 10% on a partial flush cycle, the system being capable of substantially restoring the seal depth and the surface area of water in the bowl.

17. The gravity flush toilet system according to claim 15 , wherein the toilet system is capable of providing two flush cycles, wherein a first flush cycle is capable of delivering no greater than about 6.0 liters and a second flush cycle is capable of delivering no greater than about 4.5 liters.

18. The gravity flush toilet system according to claim 15 , wherein the toilet system is capable of providing two flush cycles, wherein a first flush cycle is capable of delivering no greater than about 4.8 liters and a second flush cycle is capable of delivering no greater than about 4.0 liters.

19. The gravity flush toilet system according to claim 15 , wherein the A rop of the at least one rim outlet port is no greater than about 4.5 cm 2 .

20. A method for providing at least two flush volumes to a gravity flush toilet, wherein that toilet includes a toilet bowl having an outlet, a tank, at least one fill valve, at least one flush valve, and a direct fed jet,

wherein internal cross-sectional area measurements within the toilet system are defined by the following relationships:

A pm >35 cm 2 >A jip >A jop >6.4 cm 2   (III)

A pm >35 cm 2 >A rip >A jop >6.4 cm 2 >A rop   (IV)

wherein A pm is a cross-sectional area of a primary manifold, A jip is a cross-sectional area of a jet inlet port, A jop is a cross-sectional area of a jet outlet port, A rip is a cross-sectional area of a rim inlet port, and A rop is a total cross-sectional area of an at least one rim outlet port, the method comprising

providing a surface area of water in the toilet bowl of at least about 200 cm 2 ;

providing a peak flow rate measured at an outlet of the bowl during a siphon of at least about 2500 ml/s, and

refilling the toilet bowl at the end of a flush cycle, regardless of flush volume of the at least two flush volumes so as to achieve a seal depth that is greater than about 5 cm and a post-flush surface area of water in the bowl of at least about 90% of an area obtained after a highest volume flush cycle.

21. A method for providing at least two flush volumes to a gravity flush toilet, wherein that toilet includes a toilet bowl having an outlet, a tank, at least one fill valve, at least one flush valve, and a rim fed jet,

wherein internal cross-sectional area measurements within the toilet system are defined by the following relationships:

A pm >35 cm 2 >A jip >A jop >6.4 cm 2 >A rop   (V)

wherein A pm is a cross-sectional area of a primary manifold, A jip is a cross-sectional area of a jet inlet port, A jop is a cross-sectional area of a jet outlet port, and A rop is a total cross-sectional area of an at least one rim outlet port, the method comprising

providing a surface area of water in the toilet bowl of at least about 200 cm 2 ;

providing a peak flow rate measured at an outlet of the bowl during a siphon of at least about 2500 ml/s; and

refilling the toilet bowl at the end of a flush cycle, regardless of flush volume of the at least two flush volumes so as to achieve a seal depth that is greater than about 5 cm and a post-flush surface area of water in the bowl of at least about 90% of an area obtained after a highest volume flush cycle.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2019
From: AS IP HOLDCO, LLC
To: AS AMERICA, INC.
Reel/Frame 049369/0040 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 025706/0495 Recorded Jan 29, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
To: AS IP HOLDCO, LLC
Reel/Frame 032140/0814 →
SECURITY AGREEMENT Recorded Jan 27, 2011
From: AS IP HOLDCO, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 025706/0495 →
SECURITY AGREEMENT Recorded Jan 21, 2011
From: AS IP HOLDCO, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, FORMERLY KNOWN AS WELLS FARGO FOOTHILL, LLC, AS COLLATERAL AGENT
Reel/Frame 025675/0158 →