IP Library Granted Patent US 9,214,661
Granted Patent B2
US 9,214,661 · App. 12/547,929 · Granted Dec 15, 2015

Electrode manufacturing method

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Quick Facts
Patent No.
US 9,214,661
App. No.
12/547,929
Granted
Dec 15, 2015
Kind
B2
Abstract

An electrode manufacturing method which can lower the impedance of electrochemical devices is provided. The electrode manufacturing method comprises the steps of applying a coating material containing an active material particle, a binder, and a good solvent for the binder to a current collector, so as to form a coating film made of the coating material; removing the good solvent from the coating film; applying a poor solvent for the binder to the coating film having removed the good solvent; and pressing the coating film coated with the poor solvent.

Claims (15)

1. An electrode manufacturing method comprising the steps of:

applying a coating material containing an active material particle, a binder, and a good solvent for the binder to a current collector, so as to form a coating film made of the coating material;

dry-removing the good solvent from the coating film;

coating a poor solvent for the binder on the coating film such that a solid portion of the coating film is completely immersed in the poor solvent after having removed the good solvent;

pressing the coating film coated with the poor solvent; and

removing the poor solvent after pressing the coating film.

2. The electrode manufacturing method according to claim 1 , wherein:

the binder is polyvinylidene fluoride; and

the poor solvent is at least one species selected from the group consisting of water, hexane, toluene, xylene, and alcohol.

3. The electrode manufacturing method according to claim 1 , wherein an amount of the poor solvent applied to the coating film after having removed the good solvent or a pressure of pressing the coating film coated with the poor solvent is adjusted such that the coating film has a porosity of 10 to 30 vol % after the pressing.

4. The electrode manufacturing method according to claim 1 , wherein:

the binder is polyvinylidene fluoride;

the poor solvent is at least one species selected from the group consisting of water, hexane, toluene, xylene, and alcohol; and

an amount of the poor solvent applied to the coating film after having removed the good solvent or a pressure of pressing the coating film coated with the poor solvent is adjusted such that the coating film has a porosity of 10 to 30 vol % after the pressing.

5. The electrode manufacturing method according to claim 1 , wherein the electrode is an electrode of a lithium ion secondary battery.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 12, 2013
From: TDK CORPORATION
To: TDK CORPORATION
Reel/Frame 030651/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2009
From: NAOI, KATSUO; EMOTO, KAZUTOSHI; HINOKI, KIYONORI; SAEGUSA, MASAHIRO; NISHIZAWA, KENJI; KOUGO, MITSUO
To: TDK CORPORATION
Reel/Frame 023261/0376 →