Batting helmet having localized impact protection
View Patent ↗A batting helmet having localized impact protection comprises a rigid shell with a padded inner core affixed therein. Localized impact protection comprises additional padding attached to the inner core, increased thickness of the rigid shell, increased stiffness of the rigid shell, and additional padding attached to the rigid shell, alone or in combination, positioned in various regions of the helmet.
1. A batting helmet having localized impact protection, comprising:
a rigid shell comprising crown, front, back, left and right portions shaped to cover the respective crown, front, back, left and right portions of a wearer's head, at least one ear cover extending downwardly from one of said left and right portions, and a bill extending outwardly from said front portion, said shell defining a bottom opening and an inner cavity for receiving said wearer's head, wherein said rigid shell is substantially comprised of a material having a first stiffness, and wherein said rigid shell comprises inner and outer surfaces;
a padded core having a substantially uniform thickness affixed within said rigid shell, said padded core comprising crown, front, back, left, and right portions configured to cover the respective crown, front, back, left, and right portions of a wearer's head, said padded core comprising an inner surface positioned to contact said wearer's head and an outer surface configured to fit within said inner cavity of said rigid shell; and
a sheet of protective material having a second stiffness attached to said inner surface of said rigid shell only in an area corresponding to at least one of said left and right portions of said rigid shell, wherein said second stiffness is greater than said first stiffness to provide increased impact protection to said wearer only along said area corresponding to at least one of said left and right portions, and wherein said sheet of protective material does not extend along said crown portion of said rigid shell, said front portion of said rigid shell, or said back portion of said rigid shell.
2. The batting helmet of claim 1 , wherein said protective material comprises carbon fiber.
3. The batting helmet of claim 1 , wherein said protective material is integral to said rigid shell such that a thickness of said rigid shell in said area having protective material is substantially the same as a thickness of said rigid shell in an area without said protective material.
4. The batting helmet of claim 1 , wherein said protective material is molded integrally with said rigid shell.
5. The batting helmet of claim 1 , wherein said protective material is placed on said inner surface of said rigid shell.
6. The batting helmet of claim 1 , wherein said protective material is adhered to said inner surface of said rigid shell.
7. The batting helmet of claim 1 , wherein said protective material is molded within or upon the rigid shell.
8. The batting helmet of claim 1 , wherein said protective material is positioned within a recess, insert area, or cavity formed in said rigid shell.
9. The batting helmet of claim 1 , wherein said protective material is co-molded or over-molded in place on or within said rigid shell.
10. A batting helmet having localized impact protection, comprising:
a rigid shell having an outer surface, crown, front, back, left and right portions shaped to cover the respective crown, front, back, left and right portions of a wearer's head, at least one ear cover extending downwardly from one of said left and right portions, and a bill extending outwardly from said front portion, said shell defining a bottom opening and an inner cavity for receiving a wearer's head, a material of said rigid shell having a first stiffness; and
a sheet of protective material having a second stiffness positioned upon or integral to said rigid shell and extending substantially continuously only along at least one of said left or right portions from adjacent said front portion to adjacent said back portion, wherein said second stiffness is greater than said first stiffness to provide increased impact protection only along said at least one of said left or right portions, and wherein said sheet of protective material does not extend along said crown portion of said rigid shell, said front portion of said rigid shell, or said back portion of said rigid shell.
11. The batting helmet of claim 10 , wherein said protective material comprises carbon fiber.
12. The batting helmet of claim 11 , wherein said protective material is integral to said rigid shell.
13. The batting helmet of claim 10 , wherein said protective material is placed on an inside surface of said rigid shell.
14. The batting helmet of claim 10 , wherein said protective material is adhered to an inner surface of said rigid shell.
15. The batting helmet of claim 10 , wherein said protective material is attached to an outer or inner surface of said rigid shell.
16. The batting helmet of claim 10 , wherein said protective material is molded within or upon the rigid shell.
17. The batting helmet of claim 10 , wherein said protective material is positioned within a recess, insert area, or cavity formed in said rigid shell.
18. The batting helmet of claim 10 , wherein said protective material is co-molded or over-molded in place on or within said rigid shell.