Method for forming a transportable container for bulk goods

1. A method of producing a transportable container for flowable bulk goods comprising the steps of:

vertically spacing a slip frame former having at least one former wall defining a frame opening from a bottom support;

disposing a first portion of outer wrap around the bottom support and a portion of the at least one former wall to initially form a portion of a transportable container prior to the addition of a plurality of bulk goods to the transportable container;

disposing the plurality of bulk goods into the transportable container through the frame opening to establish a fill level;

vertically moving at least one of the slip frame former and the bottom support relative to the other of the slip frame former and the bottom support to maintain the position of the slip flame former relative to the fill level of bulk goods in the transportable container;

disengaging previously disposed portions of outer wrap from the slip frame former to squeeze the filled portions of the transportable container and lock together the bulk goods disposed in the transportable container as the at least one of the slip frame former and the bottom support moves relative to the other of the slip frame former and the bottom support; and

disposing additional portions of outer wrap around a portion of the at least one wall of the slip frame former to maintain the transportable container and continue to form the transportable container for receiving bulk goods as previously disposed portions of outer wrap disengage the at least one wall of the slip frame former;

wherein the transportable container is initially formed by disposing a first portion of outer wrap around the bottom support and a portion of the at least one former wall prior to the addition of the plurality of bulk goods to the transportable container, and the transportable container continues to be formed as additional portions of outer wrap are added to the at least one wall of the slip frame former as additional bulk goods are added to the transportable container.

2. The method as set forth in claim 1 wherein the disposing the outer wrap step is further defined as applying a stretch wrap from a wrap head spirally about the bottom support and a portion of the at least one former wall of the slip frame former to initially form the transportable container.

3. The method as set forth in claim 2 wherein the disposing additional portions of outer wrap step is further defined as applying additional portions of the stretch wrap spirally about a portion of the at least one wall of the slip frame former to maintain the transportable container for receiving bulk goods as previously disposed portions of outer wrap disengage the at least one wall of the slip frame former.

4. The method as set forth in claim 1 wherein the disposing the outer wrap step is further defined as applying a stretch bag from a carrier radially about the bottom support and a portion of the at least one former wall of the slip frame former to initially form the transportable container by reducing the stretch bag from a large diameter on the carrier to a smaller fill diameter at the bottom support and slip frame former.

5. The method as set forth in claim 4 wherein the disposing additional portions of outer wrap step is further defined as applying additional portions of the stretch bag radially about a portion of the at least one former wall of the slip frame former by reducing the stretch bag from the large diameter on the carrier to the smaller fill diameter at the slip frame former to maintain the transportable container for receiving bulk goods as previously disposed portions of the stretch bag disengage the at least one former wall of the slip frame former.

6. The method as set forth in claim 1 wherein the disposing the outer wrap step is further defined as applying a heat shrink film from a carrier radially about the bottom support and a portion of the at least one former wall of the slip frame former to initially form the transportable container by heating the heat shrink film to reduce the heat shrink film from a large diameter on the carrier to a smaller fill diameter at the bottom support and slip frame former.

7. The method as set forth in claim 6 wherein the disposing additional portions of outer wrap step is further defined as applying additional portions of the heat shrink film radially about a portion of the at least one former wall of the slip frame former by heating the heat shrink film to reduce the heat shrink film from a large diameter on the carrier to a smaller fill diameter at the slip frame former to maintain the transportable container for receiving bulk goods as previously disposed portions of the heat shrink film disengage the at least one former wall of the slip frame former.

8. The method as set forth in claim 1 wherein the vertically moving step is further defined as vertically moving the slip frame former upwardly relative to the bottom support, being stationary, in response to the fill level of the bulk goods in the transportable container, the slip frame former being maintained in a position to surround the fill level of the bulk goods in the transportable container.

9. The method as set forth in claim 1 wherein the vertically moving step is further defined as vertically moving the bottom support downwardly relative to the slip frame former, being stationary, in response to the fill level of the bulk goods in the transportable container, the slip frame former being maintained in a position to surround the fill level of the bulk goods in the transportable container.

10. The method as set forth in claim 1 further including the step of monitoring the fill level of bulk goods in the transportable container with a fill sensor.