Microwave antenna probe with high-strength ceramic coupler
View Patent ↗A microwave antenna probe incorporating a high-strength antenna coupler is described herein. The microwave antenna has a radiating portion connected by a coaxial feedline to a source of therapeutic energy, e.g., a microwave generator. Proximal and distal radiating portions of the antenna assembly are separated by a microwave antenna coupler. In embodiments, the described antenna coupler is generally cylindrical in shape and includes a central section having a diameter substantially equivalent to the radiating sections. The coupler includes end sections of a smaller diameter than the central section that are dimensioned to fit within the ends of the radiating section. The end portions include a groove that is adapted to receive a corresponding rib formed within the respective ends of the radiating section. The coupler includes an axial opening defined therein into which a tubular collar in fixed using an interference fit. The outward forces of the collar and the inward forces of the radiating section places the coupler under compression, which improves the strength of the coupler, and the strength of the overall probe assembly.
1. A microwave antenna coupler, comprising:
a cylindrical body that includes:
a central portion having a first diameter;
an end portion having a second diameter that is less than the first diameter;
a groove circumferentially defined within an outer surface of the end portion having a third diameter that is less than the second diameter and adapted to receive a corresponding rib disposed on an inner surface of a radiating section;
an axial opening disposed through the body; and
a tubular collar fixed within the axial opening, wherein the tubular collar is formed from metallic material.
2. The microwave antenna coupler according to claim 1 , wherein the tubular collar is fixed within the axial opening by an interference fit.
3. The microwave antenna coupler according to claim 1 , wherein the body is formed from ceramic material.
4. The microwave antenna coupler according to claim 3 , wherein the ceramic material is selected from the group consisting of Zirconia, and an Alumina Zirconia composite.
5. The microwave antenna coupler according to claim 4 , wherein an outer surface of the end portion includes a metallization layer.
6. The microwave antenna coupler according to claim 1 , wherein the body includes at least two end portions.
7. The microwave antenna assembly of claim 6 , wherein the body includes a first end portion extending proximally of the central portion and a second end portion extending distally of the central portion.
8. The microwave antenna assembly of claim 7 , further comprising a first radiating section having a distal end joined to the first end portion of the body, and a second radiating section having a proximal end joined to the second end portion of the body.
9. The microwave antenna assembly of claim 6 , wherein the tubular collar is fixed within the axial opening by interference fit.
10. A microwave antenna assembly for applying microwave energy therapy comprising:
a coupling assembly, comprising:
a cylindrical body that includes:
a central portion having a first diameter;
an end portion having a second diameter that is less than the first diameter;
a groove circumferentially defined within an outer surface of the end portion having a third diameter that is less than the second diameter and adapted to receive a rib circumferentially disposed on an inner surface of a radiating section;
an axial opening disposed through the body; and
a tubular collar fixed within the axial opening, wherein the tubular collar is formed from metallic material; and
a radiating section, having a rib circumferentially disposed on an inner surface thereof, and fixed to the coupler wherein the rib engages the groove.
11. The microwave antenna assembly of claim 10 , wherein an outer diameter of the radiating section is substantially equal to an outer diameter of the central portion of the cylindrical body.
12. The microwave antenna assembly of claim 10 , wherein an inner diameter of the radiating section is substantially equal to an outer diameter of the end portion of the cylindrical body.
13. The microwave antenna assembly of claim 10 , wherein the radiating portion is substantially tubular.
14. The microwave antenna assembly of claim 10 , wherein the radiating portion is formed from metallic material.
15. The microwave antenna assembly of claim 14 , wherein the metallic material includes stainless steel.
16. The microwave antenna assembly of claim 10 , wherein an outer surface of the microwave antenna assembly includes a lubricious coating.
17. The microwave antenna assembly of claim 10 , wherein an outer surface of the microwave antenna assembly includes a heat shrink covering.
18. The microwave antenna assembly of claim 10 , further comprising a coaxial feedline having an inner conductor disposed within an outer conductor and having a dielectric therebetween, wherein at least a part of the inner conductor extends distally through the tubular collar.