Method for constructing a dipole antenna
View Patent ↗A method of fabricating a microwave antenna assembly is disclosed. The fabrication method includes providing a proximal portion having an inner conductor and an outer conductor, the inner conductor extending at least partially therein. The method further includes providing a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein. A high strength material may be injected from an inflow slot to an outflow slot of the distal portion such that the material is disposed in-between the inner conductor and a ceramic layer. The material bonds the distal portion and the ceramic layer to the proximal portion while providing mechanical strength to the distal portion.
1. A method of fabricating an antenna assembly, comprising the steps of:
providing a proximal portion having an inner conductor and an outer conductor, the inner conductor extending at least partially therein;
providing a distal portion disposed distally of the proximal portion, with the inner conductor extending at least partially therein;
injecting a high strength material from an inflow slot to an outflow slot defined in the distal portion such that the high strength material is disposed in-between the inner conductor and a ceramic layer; and
allowing the high strength material to bond the distal portion and the ceramic layer to the proximal portion while providing mechanical strength to the distal portion.
2. The method of fabricating an antenna in accordance with claim 1 , wherein the high strength material is a polyimide material.
3. The method of fabricating an antenna in accordance with claim 1 , further comprising the step of soldering a fluid seal to the outer conductor at a distal end of the proximal radiating section.
4. The method of fabricating an antenna in accordance with claim 3 , further comprising the step of joining a coolant jacket to the fluid seal.
5. The method of fabricating an antenna in accordance with claim 4 , wherein the coolant jacket is formed from a medical grade metal.
6. The method of fabricating an antenna in accordance with claim 4 , wherein the step of joining the coolant jacket to the fluid seal is performed by at least one of laser welding, soldering, and crimping.
7. The method of fabricating an antenna in accordance with claim 3 , wherein the fluid seal includes a pocket defined therein and the method further comprises inserting a polyimide inflow tube into the pocket of the fluid seal.
8. The method of fabricating an antenna in accordance with claim 1 , wherein the distal portion is affixed to a distal end of the inner conductor by at least one of laser welding, soldering, and crimping.
9. The method of fabricating an antenna in accordance with claim 1 , further comprising the step of joining a trocar adapted to receive a distal end of the inner conductor.
10. The method of fabricating an antenna in accordance with claim 9 , wherein the step of joining the trocar is performed by at least one of welding, soldering, crimping, and threading.
11. The method of fabricating an antenna in accordance with claim 1 , wherein the step of injecting the high strength material from the inflow slot to the outflow slot of the distal portion provides a uniform layer of the high strength material along the distal portion.
12. The method of fabricating an antenna in accordance with claim 1 , wherein the antenna operates at 9 15 MHz, 2.45 GHz or 5.1 GHz.
13. The method of fabricating an antenna in accordance with claim 1 , further comprising the step of providing an inner insulator layer disposed between the inner conductor and the outer conductor.
14. The method of fabricating an antenna in accordance with claim 13 , wherein the inner insulator layer is selected from the group consisting of a tetrafluorethylene and a perfluorpropylene.
15. The method of fabricating an antenna in accordance with claim 13 , wherein the inner insulator layer has a dielectric constant ranging from about 1 to about 10.
16. The method of fabricating an antenna in accordance with claim 1 , further comprising the step of providing a connection hub including cable connector coupled to a coaxial cable and an inlet fluid port and an outlet fluid port defined therein, the coaxial cable includes an insulator layer separating a portion of the inner conductor and a portion of the outer conductor.
17. The method of fabricating an antenna in accordance with claim 16 , wherein the connection hub further includes:
at least one inflow tube coupled to the inlet fluid port and disposed within a chamber for supplying a dielectric coolant fluid thereto; and
at least one outflow tube coupled to the outlet fluid port and in fluid communication with the inlet fluid port for withdrawing the dielectric coolant fluid therefrom.