Semi-bonded shielding in a coaxial cable
View Patent ↗Semi-bonded shielding in a coaxial cable. In one example embodiment, a coaxial cable includes a center conductor surrounded by a dielectric, an inner conductive tape surrounding the dielectric, a conductive braid surrounding the inner conductive tape, an outer conductive tape surrounding the conductive braid, and a jacket surrounding the outer conductive tape such that the strip of bonding agent semi-bonds the outer conductive tape to the jacket. The outer conductive tape includes an aluminum layer, a polymer layer adjacent to the aluminum layer, and a strip of bonding agent adjacent to the aluminum layer. The strip of bonding agent covers between about 10% and about 33% of a surface of the aluminum layer.
1. A coaxial cable comprising:
a center conductor surrounded by a dielectric;
an inner conductive tape surrounding the dielectric;
a conductive braid surrounding the inner conductive tape;
an outer conductive tape surrounding the conductive braid, the outer conductive tape comprising:
an aluminum layer;
a polymer layer adjacent to the aluminum layer; and
a strip of bonding agent adjacent to the aluminum layer, the strip of bonding agent covering between about 10% and about 33% of a surface of the aluminum layer; and
a jacket surrounding the outer conductive tape such that the strip of bonding agent semi-bonds the outer conductive tape to the jacket.
2. The coaxial cable as recited in claim 1 , wherein the strip of bonding agent covers about 15% of a surface of the aluminum layer.
3. The coaxial cable as recited in claim 1 , wherein the outer conductive tape further comprises a second aluminum layer adjacent to the polymer layer and opposite the aluminum layer.
4. The coaxial cable as recited in claim 1 , wherein the strip of bonding agent runs in a substantially straight line along the length of the outer conductive tape.
5. The coaxial cable as recited in claim 1 , wherein the strip of bonding agent zigzags side to side between two edges of the outer conductive tape along the length of the outer conductive tape.
6. The coaxial cable as recited in claim 1 , further comprising a second bonding agent bonding the dielectric to the center conductor.
7. The coaxial cable as recited in claim 1 , wherein the inner conductive tape comprises a second polymer layer adjacent to a second aluminum layer.
8. The coaxial cable as recited in claim 7 , wherein the inner conductive tape further comprises a third aluminum layer adjacent to the second polymer layer and opposite the second aluminum layer.
9. The coaxial cable as recited in claim 8 , wherein the inner conductive tape further comprises a second bonding agent adjacent to either the second aluminum layer or the third aluminum layer.
10. The coaxial cable as recited in claim 1 , wherein the strip of bonding agent is positioned along a length of an overlapping edge of the outer conductive tape.
11. The coaxial cable as recited in claim 1 , wherein the strip of bonding agent is positioned about halfway between the two edges of the outer conductive tape.
12. A coaxial cable comprising:
a center conductor surrounded by a dielectric;
an inner conductive tape surrounding the dielectric;
a conductive braid surrounding the inner conductive tape;
an outer conductive tape surrounding the conductive braid, the outer conductive tape comprising:
an aluminum layer; and
a bonding agent adjacent to the aluminum layer, the bonding agent covering between about 10% and about 33% of a surface of the aluminum layer; and
a jacket surrounding the outer conductive tape such that the bonding agent semi-bonds the outer conductive tape to the jacket.
13. The coaxial cable as recited in claim 12 , wherein the bonding agent covers about 15% of a surface of the aluminum layer.
14. The coaxial cable as recited in claim 12 , wherein the outer conductive tape further comprises a polymer layer adjacent to the aluminum layer and opposite the bonding agent.
15. The coaxial cable as recited in claim 14 , the outer conductive tape further comprises a second aluminum layer adjacent to the polymer layer and opposite the aluminum layer.
16. The coaxial cable as recited in claim 12 , wherein the bonding agent runs in a substantially straight line along the length of the outer conductive tape.
17. The coaxial cable as recited in claim 12 , wherein the bonding agent zigzags side to side between two edges of the outer conductive tape along the length of the outer conductive tape.
18. The coaxial cable as recited in claim 12 , wherein the bonding agent is positioned along a length of an overlapping edge of the outer conductive tape.
19. The coaxial cable as recited in claim 12 , wherein the bonding agent is positioned about halfway between the two edges of the outer conductive tape.
20. The coaxial cable as recited in claim 12 , wherein the bonding agent is a heat-activated polymer bonding agent that is capable of being heat activated during the manufacture of the coaxial cable as the jacket is extruded around the outer conductive tape in order to semi-bond the outer conductive tape to the jacket.