IP Library Granted Patent US 8,425,989
Granted Patent B2
US 8,425,989 · App. 12/563,406 · Granted Apr 23, 2013

Photoalignment material and method of manufacturing display substrate using the same

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Quick Facts
Patent No.
US 8,425,989
App. No.
12/563,406
Granted
Apr 23, 2013
Kind
B2
Abstract

A photoalignment material and a method of manufacturing of a display substrate using the photoalignment material are disclosed. The photoalignment material includes a photoalignment polymer, a photoalignment additive, and an organic solvent. When the photoalignment additive is used, a side reaction due to ultraviolet (UV) light may be prevented, and the stability of alignment layer may be improved.

Claims (44)

1. A photoalignment material, comprising:

a photoalignment polymer having a weight of about 1 percent to about 10 percent of a weight of the photoalignment material and including a polyimide;

a photoalignment additive comprising an ultraviolet stabilizer to block or to absorb ultraviolet light, a weight of the photoalignment additive being about 0.001 percent to about 2 percent of the weight of the photoalignment material; and

an organic solvent.

2. The photoalignment material of claim 1 , wherein the ultraviolet stabilizer comprises at least one compound selected from the group consisting of a phenol compound, an aromatic amine compound, a benzophenone compound, a benzotriazole compound, an acrylate compound, and a salicylic acid derivative.

3. The photoalignment material of claim 2 , wherein the ultraviolet stabilizer absorbs light having a wavelength in a range of about 290 nm to 400 nm.

4. The photoalignment material of claim 1 , wherein the organic solvent comprises at least one chemical compound selected from the group consisting of chlorobenzene, N-methylpyrrolidone, dimethyl sulfoxide, dimethylformamide, toluene, chloroform, gamma-butyrolactone, methyl cellosolve, butyl carbitol, and tetrahydrofurane.

5. A photoalignment material, comprising:

a photoalignment polymer having a weight of about 1 percent to about 10 percent of a weight of the photoalignment material;

a photoalignment additive comprising an epoxy compound comprising two to four epoxy groups, a weight of the photoalignment additive being about 0.01 percent to about 3.5 percent of the weight of the photoalignment material; and

an organic solvent.

6. The photoalignment material of claim 5 , wherein the epoxy compound comprises at least one compound selected from the group consisting of trimethylolpropane triglycidyl ether (TMTE) and N,N,N′,N′-tetraglycidyl-4,4′-diaminodiphenylmethane (TGDDM).

7. The photoalignment material of claim 5 , further comprising a diamine compound comprising at least one photoreactive part, the diamine compound having a weight of about 0.001 percent to about 2 percent of the weight of the photoalignment material.

8. The photoalignment material of claim 5 , further comprising an ultraviolet stabilizer to block or to absorb ultraviolet light, the ultraviolet stabilizer having a weight of about 0.001 percent to about 2 percent of the weight of the photoalignment material.

9. The photoalignment material of claim 8 , wherein the ultraviolet stabilizer comprises at least one compound selected from the group consisting of a phenol compound, an aromatic amine compound, a benzophenone compound, a benzotriazole compound, an acrylate compound, and a salicylic acid derivative.

10. A method of manufacturing a display substrate, the method comprising:

forming a pixel unit on a base substrate;

forming an alignment layer by coating a photoalignment material on the base substrate, the photoalignment material comprising:

about 1 percent to about 10 percent by weight of a photoalignment polymer, based on the total weight of the photoalignment material, the photoalignment polymer comprising a polyimide;

an organic solvent; and

about 0.001 percent to about 2 percent by weight of a photoalignment additive, based on the total weight of the photoalignment material, the photoalignment additive comprising an ultraviolet stabilizer to block or to absorb ultraviolet light; and

irradiating light on the base substrate comprising the alignment layer.

11. The method of claim 10 , wherein the ultraviolet stabilizer comprises at least one compound selected from the group consisting of a phenol compound, an aromatic amine compound, a benzophenone compound, a benzotriazole compound, an acrylate compound, and a salicylic acid derivative.

12. The method of claim 10 , wherein forming the pixel unit on the base substrate comprises:

forming a switching element on the base substrate, the switching element connected to a gate line and a data line; and

forming a pixel electrode connected to the switching element.

13. The method of claim 10 , wherein forming the pixel unit on the base substrate comprises:

forming color filters on the base substrate; and

disposing a common electrode on the base substrate comprising the color filters.

14. The method of claim 10 , wherein irradiating the light comprises:

irradiating about 10 mJ to 10 J of linearly polarized ultraviolet light in a direction inclined by an angle of about 0° to about 70° with respect to a vertical direction of the substrate.

15. A method of manufacturing a display substrate, the method comprising:

forming a pixel unit on a base substrate;

forming an alignment layer by coating a photoalignment material on the base substrate, the photoalignment material comprising a photoalignment polymer, an organic solvent, and a photoalignment additive comprising an epoxy compound having two to four epoxy groups; and

irradiating light onto the base substrate comprising the alignment layer.

16. The method of claim 15 , wherein forming an alignment layer comprises disposing the photoalignment material comprising:

the photoalignment polymer having a weight of about 1 percent to about 10 percent of a weight of the photoalignment material;

the photoalignment additive having a weight of about 0.01 percent to about 3.5 percent of the weight of the photoalignment material; and

the organic solvent.

17. The method of claim 16 , wherein the epoxy compound comprises at least one compound selected from the group consisting of trimethylolpropane triglycidyl ether (TMTE) and N,N,N′,N′-tetraglycidyl-4,4′-diaminodiphenylmethane (TGDDM).

18. The method of claim 15 , wherein the photoalignment material further comprises a diamine compound having at least on photoreactive part, the diamine compound having a weight of about 0.001 percent to about 2 percent of the weight of the photoalignment material.

19. The method of claim 15 , wherein the photoalignment material further comprises an ultraviolet stabilizer to block or to absorb ultraviolet light, the ultraviolet stabilizer having a weight of about 0.001 percent to about 2 percent of the weight of the photoalignment material.

20. The method of claim 15 , wherein irradiating the light comprises:

irradiating about 10 mJ to 10 J of linearly polarized ultraviolet light in a direction inclined by an angle of about 0° to about 70° with respect to a vertical direction of the substrate.

Assignments (1)
CHANGE OF NAME Recorded Aug 28, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028864/0019 →