IP Library Granted Patent US 8,244,148
Granted Patent B2
US 8,244,148 · App. 12/564,104 · Granted Aug 14, 2012

Fixing device and image forming apparatus with temperature control functions based on sheet speed and fixing pressure

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Quick Facts
Patent No.
US 8,244,148
App. No.
12/564,104
Granted
Aug 14, 2012
Kind
B2
Abstract

A fixing device for fixing a toner image to a sheet and has a fixing roller to be heated by a heat source and a pressure roller to be pressed into contact with the fixing roller. A switcher switches a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force. A pressing force detector detects the pressing force between the fixing roller and the pressure roller and a temperature detector detects the temperature of the fixing roller. A storage device stores control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device, and a controller controls the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector.

Claims (156)

1. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second maximum control temperature is lower than the first maximum control temperature, and

the second maximum control temperature of the second control data provided for the laminated sheet is greater than the second maximum control temperature of the second control data provided for the non-laminated sheet.

2. The fixing device according to claim 1 , wherein:

the first control data indicates the control temperature under the first rotating speed condition; and

the second control data indicates the control temperature under the second rotating speed condition.

3. The fixing device according to claim 1 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

4. The fixing device according to claim 1 , wherein the control temperature of the first control data increases stepwise until the first maximum control temperature is reached.

5. The fixing device according to claim 4 , wherein an increment of the control temperature of the first control data is fixed.

6. The fixing device according to claim 4 , wherein an increment of the control temperature of the first control data decreases as the first maximum control temperature approaches.

7. The fixing device according to claim 1 , wherein:

the control temperature of the first control data increases stepwise until the first maximum control temperature is reached;

the control temperature of the second control data increases stepwise until the second maximum control temperature is reached; and

the control temperature of the second control data is below the control temperature of the first control data.

8. The fixing device according to claim 1 , wherein:

a temperature rise of the fixing roller by the heat source controlled with the first control data is greater than a temperature rise of the fixing roller by the heat source controlled with the second control data when a predetermined number of the sheets pass through the fixing device.

9. The fixing device according to claim 1 , wherein

the second control data prepared for the laminated sheet represents greater temperature than the second control data prepared for the non-laminated sheet.

10. The fixing device according to claim 1 , wherein

the first control data is provided for the non-laminated sheet.

11. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second maximum control temperature is lower than the first maximum control temperature,

the control temperature of the second control data increases stepwise until the second maximum control temperature is reached,

an increment of the control temperature of the second control data is fixed,

the control temperature of the first control data increases stepwise until the first maximum control temperature is reached, and

an increment of the control temperature of the first control data is greater than the increment of the control temperature of the second control data.

12. The fixing device according to claim 11 , wherein an increment of the control temperature of the second control data decreases as the second maximum control temperature approaches.

13. The fixing device according to claim 11 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

14. An image forming apparatus for forming and fixing a toner image on and to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

an image forming unit for forming a toner image on a sheet; and

a fixing device for fixing the toner image formed by the image forming unit to the sheet, wherein the fixing device includes:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting the temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet and data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second maximum control temperature is lower than the first maximum control temperature, and

the second maximum control temperature of the second control data provided for the laminated sheet is greater than the second maximum control temperature of the second control data provided for the non-laminated sheet.

15. The image forming apparatus according to claim 14 , further comprising:

an operation panel configured to receive input to select the laminated sheet or the non-laminated sheet.

16. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller continued to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second maximum control temperature is lower than the first maximum control temperature, and

the first maximum control temperature is set to allow passage of more sheets than in the second maximum control temperature.

17. The fixing device according to claim 16 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

18. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets, and

the second maximum control temperature of the second control data provided for the laminated sheet is greater than the second maximum control temperature of the second control data provided for the non-laminated sheet.

19. The fixing device according to claim 18 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

20. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets, and

the first maximum control temperature is set to allow passage of more sheets that in the second maximum control temperature.

21. The fixing device according to claim 20 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

22. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the control temperature of the second control data increases stepwise until the second maximum control temperature is reached,

an increment of the control temperature of the second control data is fixed,

the control temperature of the first control data increases stepwise until the first maximum control temperature is reached, and

an increment of the control temperature of the first control data is greater than the increment of the control temperature of the second control data.

23. The fixing device according to claim 22 , wherein:

the fixing roller includes a first circumferential surface to be held in contact with the sheet and a second circumferential surface not to be held in contact with the sheet; and

the temperature detector is so arranged as to be held in contact with the second circumferential surface.

24. A fixing device for fixing a toner image to a sheet selected from a laminated sheet and a non-laminated sheet, comprising:

a fixing roller configured to be heated by a heat source;

a pressure roller configured to be pressed into contact with the fixing roller;

a switcher manually operable to switch a pressing force between the fixing roller and the pressure roller between a first pressing force and a second pressing force lower than the first pressing force;

a pressing force detector for detecting the pressing force between the fixing roller and the pressure roller;

a temperature detector for detecting a temperature of the fixing roller;

a storage device for storing control data indicating a control temperature for the fixing roller predetermined in accordance with the number of sheets passing the fixing device; and

a controller for controlling the temperature of the fixing roller to the control temperature by controlling the heat source in accordance with a signal sent from the pressing force detector and for controlling at least one of the rotating speeds of the fixing roller and the pressure roller; wherein

the controller controls the rotating speed to a first rotating speed when the pressing force detector detects the first pressing force while controlling the rotating speed to a second rotating speed lower than the first rotating speed when the pressing force detector detects the second pressing force,

the control data includes first control data indicating the control temperature under the first pressing force and second control data indicating the control temperature under the second pressing force,

the first control data includes a first maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the second control data includes data prepared for the laminated sheet, data prepared for the non-laminated sheet and a second maximum control temperature indicating the control temperature and constant in relation to an increase in the number of passed sheets,

the control temperature of the second control data increases stepwise until the second maximum control temperature is reached,

an increment of the control temperature of the second control data decreases as the second maximum control temperature approaches,

the control temperature of the first control data increases stepwise until the first maximum control temperature is reached, and

an increment of the control temperature of the first control data is greater than the increment of the control temperature of the second control data.

Assignments (2)
CHANGE OF NAME Recorded May 10, 2012
From: KYOCERA MITA CORPORATION
To: KYOCERA DOCUMENT SOLUTIONS INC.
Reel/Frame 028189/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2009
From: MORIGUCHI, MOTOKI
To: KYOCERA MITA CORPORATION
Reel/Frame 023261/0954 →