Downhole sequentially-firing casing perforating gun with electronically-actuated wireline release mechanism, and actuation circuit therefor
View Patent ↗A downhole release tool for use in conjunction with multiple select-fire perforating guns and a method for electronically actuating the release tool using either positive or negative control voltage. In a preferred embodiment, the release tool employs operating circuitry that allows actuation of the release tool by either a positive or a negative voltage at an absolute magnitude greater than the absolute magnitude of positive or negative voltages used to arm or fire the perforating guns.
1. A downhole tool ( 10 ) comprising:
a first end ( 10 A);
a second end ( 10 B) releasably coupled to said first end ( 10 A);
an actuator ( 145 ) coupled to said first and second ends ( 10 A, 10 B) and arranged for parting said second end ( 10 B) from said first end ( 10 A) upon energization by an electrical current;
a conductive electrical path between said first end ( 10 A) and said second end ( 10 B), said electrical path defining an input node ( 104 ) at said first end ( 10 A);
a first switch element ( 201 ) electrically connected in said conductive electrical path, said first switch element ( 201 ) arranged to connect said actuator ( 145 ) to said input node ( 104 ) upon application of negative voltage of a first predetermined level at said input node ( 104 ); and
a second switch ( 202 ) element electrically connected in said conductive electrical path, said second switch element ( 202 ) arranged to connect said actuator ( 145 ) to said input node ( 104 ) upon application of positive voltage of a second predetermined level at said input node ( 104 );
whereby said first and second switch elements ( 201 , 202 ) allow said second end ( 10 B) to be parted from said first end ( 10 A) upon application of either negative or positive voltage at said input node ( 104 ).
2. The downhole tool ( 10 ) of claim 1 wherein:
said first switch element ( 201 ) is a latching switch element that continues to connect said actuator ( 145 ) to said input node ( 104 ) after the application of said negative voltage of said first predetermined level at said input node ( 104 ) is removed;
said second switch element ( 202 ) is a latching switch element that continues to connect said actuator ( 145 ) to said input node ( 104 ) after the application of said positive voltage of said second predetermined level at said input node ( 104 ) is removed;
said downhole tool ( 10 ) further comprising,
a first actuator blocking diode ( 146 ) electrically connected between said actuator ( 145 ) and said first switch element ( 201 ) and oriented so that the cathode of said first actuator blocking diode ( 146 ) is electrically oriented toward said actuator ( 145 ), and
a second actuator blocking diode ( 147 ) electrically connected between said actuator ( 145 ) and said second switch element ( 202 ) and oriented so that the anode of said second actuator blocking diode ( 147 ) is electrically oriented toward said actuator ( 145 );
whereby when said first switch element ( 201 ) connects said actuator ( 145 ) to said input node ( 104 ), said actuator ( 145 ) is energizeable by an application of positive voltage at said input node ( 145 ); and
whereby when said second switch element ( 202 ) connects said actuator ( 145 ) to said input node ( 104 ), said actuator ( 145 ) is energizeable by an application of negative voltage at said input node ( 104 ).
3. The downhole tool ( 10 ) of claim 2 wherein:
said first switch element ( 201 ) is a first latching relay having a latching coil connected to said conductive electrical path and said node ( 104 ) by a series combination of a first switch zener diode ( 141 ) and a first switch blocking diode ( 142 ), with the cathode of said first switch zener diode ( 141 ) and the anode of said first switch blocking diode ( 142 ) electrically oriented toward said latching coil of said first latching relay ( 201 ); and
said second switch element ( 202 ) is a second latching relay having a latching coil connected to said conductive electrical path and said node ( 104 ) by a series combination of a second switch zener diode ( 143 ) and a second switch blocking diode ( 144 ), with the anode of said second switch zener diode ( 143 ) and the cathode of said second switch blocking diode ( 144 ) electrically oriented toward said latching coil of said second latching relay ( 202 ).
4. The downhole tool ( 10 ) of claim 3 further comprising:
first and second perforating guns ( 14 ) connected to said second end ( 10 B).
5. The downhole tool ( 10 ) of claim 4 wherein:
said first perforating gun ( 14 ) is connected so as to be fired by a negative voltage of a third predetermined level at input node ( 104 ), said third predetermined level being less than said first predetermined level; and
said second perforating gun ( 14 ) is connected so as to be fired by a positive voltage of a fourth predetermined level at said input node ( 104 ), the magnitude of said fourth predetermined level being less than the magnitude of said second predetermined level.
6. The downhole tool ( 10 ) of claim 5 wherein:
said first perforating gun ( 14 ) includes a first gun actuator ( 111 ) electrically connected in series with a first gun zener diode ( 161 ) and a first gun blocking diode ( 151 ), which in turn are electrically connectable by a first arming switch element ( 121 ) to said conductive electrical path and to said node ( 104 ); and
said second perforating gun ( 14 ) includes a second gun actuator ( 112 ) electrically connected in series with a second gun zener diode ( 162 ) and a second gun blocking diode ( 152 ), which in turn are electrically connectable by a second arming switch element ( 122 ) to said conductive electrical path and to said node ( 104 ).
7. The downhole tool ( 10 ) of claim 6 wherein:
said first switch zener diode ( 141 ) is characterized by a breakdown voltage of greater absolute magnitude than the breakdown voltage of said first gun zener diode ( 161 ); and
said second switch zener diode ( 143 ) is characterized by a breakdown voltage of greater absolute magnitude than the breakdown voltage of said second gun zener diode ( 162 ).
8. The downhole tool of claim 6 wherein:
said first arming witch element ( 121 ) is a latching relay having a latching coil electrically connected to said conductive electric path and said input node ( 104 ) by a first arming zener diode ( 171 ), the anode of said first arming zener diode ( 121 ) electrically oriented toward said latching coil of said first arming switch element ( 121 );
said second arming switch element ( 122 ) is a latching relay having a latching coil electrically connected to said conductive electric path and said input node ( 104 ) by a second arming zener diode ( 172 ), the cathode of said second arming zener diode ( 172 ) electrically oriented toward said latching coil of said second arming switch element ( 122 );
said first switch zener diode ( 141 ) is characterized by a breakdown voltage of greater absolute magnitude than the breakdown voltage of said second arming zener diode ( 172 ); and
said second switch zener diode ( 143 ) is characterized by a breakdown voltage of greater absolute magnitude than the breakdown voltage of said first arming zener diode ( 171 ).
9. In a downhole release tool ( 10 ) for use in a well, including a first end connected ( 10 A) to a second end ( 10 B) and an actuator ( 145 ) arranged to part said second end ( 10 B) from said first end ( 10 A) upon energization by an electrical current, the improvement comprising:
a release tool actuation circuit ( 101 ) having first and second signal paths connected between said actuator ( 145 ) and an input node ( 104 );
said first signal path arranged for allowing current to flow through said actuator ( 145 ) in only a first direction; and
said second signal path arranged for allowing current to flow through said actuator ( 145 ) in only a second direction opposite to said first direction.
10. The downhole release tool ( 10 ) of claim 9 wherein:
said input node ( 104 ) is coupled to a wireline ( 8 ) for receiving a control voltage from the surface of the well; and
said release tool actuation circuit ( 101 ) is electrically connected to perforating gun circuitry ( 102 ) so as to selectively disconnect said input node ( 104 ) from said perforating gun circuitry ( 102 ) by application of either a positive voltage of a first predetermined magnitude or a negative voltage of a second predetermined magnitude at said input node ( 104 ).
11. The downhole release tool ( 10 ) of claim 10 wherein said release tool actuation circuit ( 101 ) further comprises:
a first switch element ( 201 ) disposed in said first signal path and arranged so that said first switch element is closed upon said negative voltage of said second predetermined magnitude being applied at said input node ( 104 ); and
a second switch element ( 202 ) disposed in said second signal path and arranged so that said second switch element is closed upon said positive voltage of said first predetermined magnitude being applied at said input node.
12. The downhole release tool ( 10 ) of claim 11 wherein:
said first switch element ( 201 ) is formed by contacts of a first latching relay, said latching coil of said first latching relay connected to said input node ( 104 ) by a first zener diode ( 141 ) in series with a first blocking diode ( 142 ) with the anode of said first zener diode and the cathode of said first blocking diode electrically oriented toward said node ( 104 ); and
said second switch element ( 202 ) is formed by contacts of a second latching relay, said latching coil of said second latching relay connected to said input node ( 104 ) by a second zener diode ( 143 ) in series with a second blocking diode ( 144 ) with the cathode of said second zener diode ( 143 ) and the anode of said second blocking diode ( 144 ) electrically oriented toward said node ( 104 ).