IP Library Granted Patent US 8,242,720
Granted Patent B2
US 8,242,720 · App. 12/565,741 · Granted Aug 14, 2012

Sensorless optimum torque control for high efficiency ironless permanent magnet machine

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Quick Facts
Patent No.
US 8,242,720
App. No.
12/565,741
Granted
Aug 14, 2012
Kind
B2
Abstract

Embodiments of the present invention permit the optimization of torque control of a permanent magnet machine including obtaining instantaneous terminal voltages of the machine, transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage, using a mathematical transformation, regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to have a value of zero, determining a non-final electrical angle of the permanent-magnet machine by applying an integrator to the regulated electrical frequency of the machine, determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle, and regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

Claims (45)

1. A method for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

obtaining instantaneous terminal voltages of the machine;

transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to have a value of zero;

determining a non-final electrical angle of the permanent-magnet machine by applying an integrator to the regulated electrical frequency of the machine;

determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle; and

regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

2. A system for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

means for obtaining instantaneous terminal voltages of the machine;

means for transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

means for regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to have a value of zero;

means for determining a non-final electrical angle of the permanent-magnet machine by applying an integrator to the regulated electrical frequency of the machine;

means for determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle; and

means for regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

3. A computer-readable medium for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

means for obtaining instantaneous terminal voltages of the machine;

means for transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

means for regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to have a value of zero;

means for determining a non-final electrical angle of the permanent-magnet machine by applying an integrator to the regulated electrical frequency of the machine;

means for determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle; and

means for regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

4. A computer-implemented method for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

obtaining instantaneous terminal voltages of the machine;

transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to a value of zero;

determining a non-final electrical angle of the machine from the regulated electrical frequency;

determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle;

optimizing the electrical angle by observing the DC power at an input of an inverter that drives the machine; and

regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

5. A system for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

means for obtaining instantaneous terminal voltages of the machine;

means for transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

means for regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to a value of zero;

means for determining a non-final electrical angle of the machine from the regulated electrical frequency;

means for determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle;

means for optimizing the electrical angle by observing the DC power at an input of an inverter that drives the machine; and

means for regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

6. A computer-readable medium for sensorless torque control by determining a rotor position using terminal voltages and currents of an ironless permanent-magnet machine to perform sensorless motoring and/or generation operations, comprising:

means for obtaining instantaneous terminal voltages of the machine;

means for transforming the instantaneous terminal voltages to a zero direct axis voltage and a non-zero quadrature axis voltage;

means for regulating the electrical frequency of the permanent-magnet machine such that the zero direct-axis voltage is adjusted to a value of zero;

means for determining a non-final electrical angle of the machine from the regulated electrical frequency;

means for determining a final electrical angle of the of the machine by integrating the non-final electrical angle and an electrical angle from a previous calculation cycle;

means for optimizing the electrical angle by observing the DC power at an input of an inverter that drives the machine; and

means for regulating the current vector of the machine such that the current vector is perpendicular to the final electrical angle of the machine, thereby optimizing the torque of the machine.

Assignments (3)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 19, 2021
From: AEROVIRONMENT, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 055343/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2012
From: BERMAN, SCOTT GARRET
To: AEROVIRONMENT, INC.
Reel/Frame 028420/0111 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2010
From: DABOUSSI, ZAHER ABDALLAH
To: AEROVIRONMENT, INC.
Reel/Frame 024223/0558 →