Drill bits with increased crown height
View Patent ↗Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit.
1. An in-ground, core drill bit for retrieving a core sample, comprising:
a shank portion having a first end for attaching to a drill rod, an opposing second end, and a central axis therethrough, said shank portion defining an interior space about said central axis for receiving the core sample; and
a cutting portion secured to and extending axially away from said second end of said shank portion, said cutting portion having an inner surface, and outer surface, and a cutting face, wherein said cutting portion includes a crown height of about 2 inches to about 6 inches, said cutting portion comprising
at least one enclosed fluid slot positioned within said crown, said at least one enclosed fluid slot extending from said inner surface to said outer surface, and
at least one outer flute extending at least partially into said outer surface, said at least one outer flute extending axially from said at least one enclosed fluid slot to said shank portion.
2. The drill bit of claim 1 , wherein said crown height ranges from about 2 to about 5 inches.
3. The drill bit of claim 1 , wherein said crown height is about 3 inches.
4. The drill bit of claim 1 , further comprising a fluid notch extending axially into said cutting face, said fluid notch extending from said inner surface of said cutting portion to said outer surface of said cutting portion.
5. The drill bit of claim 4 , wherein said at least one enclosed fluid slot becomes an exposed fluid notch as said cutting portion erodes during drilling.
6. The drill bit of claim 5 , wherein said at least one enclosed fluid slot is circumferentially offset from said fluid notch.
7. The drill bit of claim 1 , wherein said cutting portion comprises a matrix infiltrated with diamond cutting media.
8. A drill bit, comprising: an annular shank;
an annular crown extending axially from said shank, said crown including a cutting face, an inner surface, and an outer surface, wherein said crown has an axial length from said shank to said cutting face of about 1 inch to about 6 inches;
at least one fluid notch extending into said cutting face, said at least one fluid notch extending from said inner surface to said outer surface;
at least one enclosed fluid slot positioned within said crown, said at least one enclosed fluid slot extending from said inner surface to said outer surface; and
at least one outer flute extending radially into said outer surface, said at least one outer flute extending axially from said at least one enclosed fluid slot to said cutting face.
9. The drill bit of claim 8 , wherein said at least one outer flute extends from said shank to said cutting face.
10. The drill bit of claim 8 , further comprising at least one additional enclosed fluid slot, said at least one additional enclosed fluid slot being circumferentially offset from one or more of said at least one fluid notch and said at least one enclosed fluid slot.
11. The drill bit of claim 10 , wherein said at least one additional enclosed fluid slot is axially offset from said at least one enclosed fluid slot.
12. The drill bit of claim 8 , wherein said at least one enclosed fluid slot becomes a fluid notch as the crown erodes during drilling.
13. The drill bit of claim 8 , wherein said at least one enclosed fluid slot has a first opening in said outer surface of said crown and a second opening in said inner surface of said crown, wherein said first opening of said at least one enclosed fluid slot is larger than said second opening of said at least one enclosed fluid slot.
14. The drill bit of claim 8 , further comprising at least one inner flute extending radially into said inner surface, said at least one inner flute extending axially from said at least one enclosed fluid slot to said cutting face.
15. The drill bit of claim 8 , wherein said at least one fluid slot has a circumferential width and an axial height, wherein said circumferential width is approximately equal to said axial height.
16. The drill bit of claim 8 , wherein said at least one fluid notch has a first opening in said outer surface of said crown and a second opening in said inner surface of said crown, wherein said first opening of said at least one fluid notch is larger than said second opening of said at least one fluid notch.
17. A drilling system comprising:
a drill rig;
a drill string adapted to be secured to and rotated by said drill rig; and
a core drill bit adapted to be secured to said drill string, said drill bit including (i) a shank portion having a first end for attaching to a drill rod, an opposing second end, and a central axis therethrough, said shank portion defining an interior space about said central axis for receiving a core sample, and (ii) a cutting portion secured to and extending axially away from said second end of said shank portion, said cutting portion having an inner surface, and outer surface, and a cutting face, wherein said cutting portion includes a crown height of about 2 inches to about 6 inches, said cutting portion comprising at least one enclosed fluid slot positioned within said crown, said at least one enclosed fluid slot extending from said inner surface to said outer surface, and at least one outer flute extending at least partially into said outer surface, said at least one outer flute extending axially from said at least one enclosed fluid slot to said shank portion.
18. The drilling system of claim 17 , wherein said core drill bit further comprising a fluid notch extending axially into said cutting face, said fluid notch extending from said inner surface of said cutting portion to said outer surface of said cutting portion.
19. The drilling system of claim 18 , wherein said at least one enclosed fluid slot is circumferentially offset from said fluid notch.
20. An in-ground, core drill bit for retrieving a core sample, comprising:
a shank portion having a first end for attaching to a drill rod, an opposing second end, and a central axis therethrough, said shank portion defining an interior space about said central axis for receiving the core sample; and
a cutting portion secured to and extending axially away from said second end of said shank portion, said cutting portion having an inner surface, and outer surface, and a cutting face, wherein said cutting portion includes a crown height of about 2 or more inches, said cutting portion comprising
at least one enclosed fluid slot positioned within said crown, said at least one enclosed fluid slot extending from said inner surface to said outer surface, and
at least one inner flute extending at least partially into said inner surface, said at least one inner flute extending axially from said at least one enclosed fluid slot to said shank portion.