IP Library Granted Patent US 7,771,684
Granted Patent B2
US 7,771,684 · App. 12/571,398 · Granted Aug 10, 2010

CO2-sequestering formed building materials

Assignee: Calera Corporation
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Quick Facts
Patent No.
US 7,771,684
App. No.
12/571,398
Granted
Aug 10, 2010
Kind
B2
Abstract

CO 2 -sequestering formed building materials are provided. The building materials of the invention include a composition comprising a carbonate/bicarbonate component. Additional aspects of the invention include methods of making and using the CO 2 -sequestering formed building material.

Claims (11)

1. A method for producing a formed building material comprising:

a) producing a metastable CO 2 -sequestering component from a saltwater water solution of divalent cations and a gaseous waste stream comprising CO 2 ; wherein the metastable CO 2 -sequestering component, upon contact with freshwater, re-precipitates into a freshwater stable compound; and

b) forming the formed building material from the metastable CO 2 -sequestering component in a process comprising contacting the CO 2 -sequestering component with freshwater, wherein the formed building material has a defined physical shape.

2. The method of claim 1 , wherein the formed building material comprises 5% to 50% (w/w) CO 2 -sequestering component.

3. The method of claim 1 , wherein the CO 2 -sequestering component comprises carbonates.

4. The method of claim 3 , wherein the CO 2 -sequestering component further comprises co-products of NOx, SOx, VOCs, particulates, mercury, or a combination thereof resulting from conditions used to convert carbon dioxide to carbonates.

5. The method of claim 1 , wherein the gaseous waste stream further comprises NOx, SOx, VOCs, particulates, mercury, or a combination thereof.

6. The method of claim 1 , wherein the formed building material has a carbon footprint that is neutral or negative.

7. The method of claim 6 , wherein water for forming the formed building material is provided by the CO 2 -sequestering component.

8. The method of claim 7 , wherein the CO 2 -sequestering component provides at least 50% of the water for forming the formed building material.

9. The method of claim 6 , wherein the formed building material continuously reduces carbon emission via reduced lighting demands due to the high albedo of the formed building material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2009
From: CONSTANTZ, BRENT R.; YOUNGS, ANDREW; HOLLAND, TERENCE C.
To: CALERA CORPORATION
Reel/Frame 023395/0108 →
Continuity (5)
Provisional Application 6111048900 · Oct 31, 2008
Provisional Application 6114961000 · Feb 3, 2009
Provisional Application 6124604200 · Sep 25, 2009
Provisional Application 6110163100 · Sep 30, 2008
Related Publication 20100077691A1 · Apr 1, 2010