IP Library Granted Patent US 8,455,324
Granted Patent B2
US 8,455,324 · App. 12/572,702 · Granted Jun 4, 2013

Method of manufacturing a semiconductor device

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Quick Facts
Patent No.
US 8,455,324
App. No.
12/572,702
Granted
Jun 4, 2013
Kind
B2
Abstract

A method of manufacturing a semiconductor device which includes forming a gate insulating film and a gate electrode over a semiconductor substrate, forming a first recess in the first semiconductor substrate on both sides of the gate electrode by dry etching, forming a second recess by removing a bottom and sidewalls of the first recess by wet etching, and forming a semiconductor layer in the second recess.

Claims (17)

1. A method of manufacturing a semiconductor device, comprising:

forming a gate insulating film over a first semiconductor layer;

forming a gate electrode over the gate insulating film;

forming an insulating film over the first semiconductor layer and the gate electrode;

etching the insulating film and exposing the first semiconductor layer to form a sidewall spacer on the sidewall of the gate electrode;

etching the first semiconductor layer to form a first recess in the first semiconductor layer on both sides of the gate electrode by dry etching using the gate electrode and the sidewall spacer as masks;

forming a second recess by removing a bottom and sidewalls of the first semiconductor layer in the first recess by wet etching; and

forming a second semiconductor layer in the second recess;

wherein the wet etching is performed using an etchant containing an oxidizing agent for oxidizing the first semiconductor layer and an inorganic alkali;

wherein forming the second semiconductor layer is performed by epitaxially growing the second semiconductor layer at a temperature of 450° C. to 600° C.

2. The method of manufacturing a semiconductor device according to claim 1 , wherein the oxidizing agent is hydrogen peroxide and the inorganic alkali is ammonia.

3. The method of manufacturing a semiconductor device according to claim 1 , wherein an etching damage layer formed at the bottom and the sidewall of the first recess is removed by the wet etching.

4. The method of manufacturing a semiconductor device according to claim 1 , wherein an etching amount of the bottom and the sidewall of the first recess by the wet etching is 5 nm to 10 nm.

5. The method of manufacturing a semiconductor device according to claim 1 , further comprising:

removing Si oxide formed at a bottom and sidewalls of the second recess using a solution, after forming the second recess and before forming the second semiconductor layer.

6. The method of manufacturing a semiconductor device according to claim 5 , wherein the solution contains fluorinated acid.

7. The method of manufacturing a semiconductor device according to claim 1 , wherein the second semiconductor layer has a second lattice constant different from a first lattice constant of the first semiconductor layer.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2025
From: FUJITSU LIMITED
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 073964/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2024
From: FUJITSU LIMITED
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 069454/0333 →
MERGER Recorded May 24, 2023
From: FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU LIMITED
Reel/Frame 064221/0545 →
CHANGE OF NAME AND CHANGE OF ADDRESS Recorded Jul 16, 2020
From: AIZU FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 053481/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2020
From: FUJITSU SEMICONDUCTOR LIMITED
To: AIZU FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 053209/0468 →
CHANGE OF ADDRESS Recorded Dec 23, 2016
From: FUJITSU SEMICONDUCTOR LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 041188/0401 →
CHANGE OF NAME Recorded Jul 9, 2010
From: FUJITSU MICROELECTRONICS LIMITED
To: FUJITSU SEMICONDUCTOR LIMITED
Reel/Frame 024651/0744 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2009
From: FUKUDA, MASAHIRO; SHIMAMUNE, YOSUKE
To: FUJITSU MICROELECTRONICS LIMITED
Reel/Frame 023329/0821 →