IP Library Patent Application 12575764
Patent Application
App. No. 12/575,764

Green-Colored Environmentally Inert Coated Materials, Barrier Compositions and Related Methods

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Patent No.
US None
App. No.
12/575,764
Abstract

Substantially environmentally inert materials that include substrates coated with a green-colored barrier layer containing at least a film forming polymer; organic pigment green 7; and yellow iron oxide pigment are disclosed. In the layer, the organic pigment green 7 and the yellow iron oxide pigment are present in the layer in a weight ratio of about 1:about 3 to about 1:about 5. Suitable substrates include crumb rubber, sand, chipped rubber and other particulate substrates. Related compositions, methods and recreation fields upon which such materials have been disposed are also described.

Claims (39)

1 . A substantially environmentally inert material that comprises a substrate coated with a green-colored barrier layer, wherein the barrier layer comprises:

a. a film forming polymer;

b. organic pigment green 7;

c. yellow iron oxide pigment;

wherein the organic pigment green 7 and the yellow iron oxide pigment are present in the layer in a weight ratio of about 1:about 3 to about 1:about 5.

2 . The substantially environmentally inert material according to claim 1 , wherein the organic pigment green 7 and the yellow iron oxide pigment are present in the layer in a weight ratio of about 1:about 2 to about 1:about 6.

3 . The substantially environmentally inert material according to claim 1 , wherein the substrate is chosen from a polymer, a sand grain, glass, metal, fiberglass, rubber, silica, talc, gravel, fill, and wood.

4 . The substantially environmentally inert material according to claim 1 , wherein the substrate is crumb rubber.

5 . The substantially environmentally inert material according to claim 1 , wherein the film forming polymer is chosen from a maleic anhydride polymer, an acrylic polymer, a cellulose polymer, an epoxy polymer, a urethane polymer, and a melamine polymer.

6 . The substantially environmentally inert material according to claim 1 , wherein the substrate is in a format chosen from a particle, a grain, a slab, a plank, a mat, a chip and a sphere.

7 . The substantially environmentally inert material according to claim 1 , wherein the barrier layer substantially reduces the emission of VOC(s) from the substrate compared to an uncoated material of the same substrate.

8 . The substantially environmentally inert material according to claim 1 , wherein the barrier layer reduces the emission of VOC(s) from the substrate by at least about 30% to about 90% compared to an uncoated material of the same substrate.

9 . The substantially environmentally inert material according to claim 1 , wherein the barrier layer reduces the emission of VOC(s) from the substrate by at least about 60% to about 80% compared to an uncoated material of the same substrate.

10 . The substantially environmentally inert material according to claim 1 , wherein the barrier layer reduces the metals leachate from the substrate by at least about 30% to about 80% compared to an uncoated material of the same substrate.

11 . The substantially environmentally inert material according to claim 1 , wherein the barrier layer further comprises one or more of an additive chosen from an additional polymer, a pigment dispersant, a rheology modifier, an antifoaming agent, a clay, a fungicide, a herbicide, carbon black, a thickener, a pH modifier, a crosslinking catalyst, and a biocide.

12 . A green-colored barrier composition comprising:

a. a film forming polymer;

b. organic pigment green 7; and

c. yellow iron oxide pigment;

wherein the organic pigment green 7 and the yellow iron oxide pigment are present in the layer in a weight ratio of about 1:about 3 to about 1:about 5.

13 . The barrier composition according to claim 12 , wherein the film forming polymer is chosen from a maleic anhydride polymer, an acrylic polymer, a cellulose polymer, an epoxy polymer, a urethane polymer, and a melamine polymer.

14 . The barrier composition according to claim 12 , further comprises one or more of an additive chosen from an additional polymer, a pigment dispersant, a rheology modifier, an antifoaming agent, a clay, a thickener, a fungicide, an herbicide, carbon black, and a biocide.

15 . A method of substantially simultaneously (i) imparting a green color to and (ii) preventing the leaching of metals and/or the emission of VOC(s) from a substrate comprising coating the substrate with a green-colored barrier composition that comprises:

a. a film forming polymer;

b. organic pigment green 7; and

c. yellow iron oxide pigment;

and drying or curing the composition, thereby forming a barrier layer,

wherein the organic pigment green 7 and the yellow iron oxide pigment are present in the composition in a weight ratio of about 1:about 3 to about 1:about 5.

16 . The method according to claim 15 , wherein the film forming polymer is chosen from a maleic anhydride polymer, an acrylic polymer, a cellulose polymer, an epoxy polymer, a urethane polymer, and a melamine polymer.

17 . The method according to claim 15 , wherein the coating further comprises one or more of an additive chosen from an additional polymer, a pigment dispersant, a rheology modifier, an antifoaming agent, a thickener, a fungicide, an herbicide, a pH modifier, a crosslinking catalyst, carbon black, and a biocide.

18 . The method according to claim 15 , wherein the formed barrier layer reduces the emission of VOC(s) from the substrate by at least about 30% to about 90% compared to an uncoated material of the same substrate.

19 . The method according to claim 15 , wherein the formed barrier layer reduces the metals leachate from the substrate by at least about 30% to about 90% compared to an uncoated material of the same substrate

20 . An recreational field that comprises a demarcated geographic area upon which is disposed a ground cover that comprises a substantially environmentally inert material comprising a particulate substrate coated with a green-colored barrier layer, wherein the barrier layer comprises:

a. a film forming polymer;

b. organic pigment green 7; and

c. yellow iron oxide pigment;

wherein the organic pigment green 7 and the yellow iron oxide pigment are present in the composition in a weight ratio of about 1:about 3 to about 1:about 5.

21 . The field of claim 20 , wherein the particulate substrate is chosen from crumb rubber, sand, chipped rubber, and mulch.

22 . The field of claim 20 , wherein the field is chosen from a football field, a soccer pitch, a baseball field, a playground, a polo ground, and an equestrian enclosure.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2012
From: ANTARES CAPITAL CORPORATION
To: BECKER-UNDERWOOD, INC.
Reel/Frame 029384/0882 →
SECURITY AGREEMENT Recorded Aug 26, 2011
From: BECKER-UNDERWOOD, INC.
To: ANTARES CAPITAL CORPORATION, AS COLLATERAL AGENT
Reel/Frame 026812/0683 →
SECURITY AGREEMENT Recorded Feb 10, 2010
From: BECKER-UNDERWOOD, INC.
To: ANTARES CAPITAL CORPORATION, AS COLLATERAL AGENT
Reel/Frame 023915/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2009
From: OIEN, LARRY G.; LOUCKS, STEPHEN M.; WAMPLER, ROBERT J.
To: BECKER UNDERWOOD, INC.
Reel/Frame 023345/0796 →