Air distribution arrangement for a dust collector system
View Patent ↗A dust collector system including a plurality of air filters that are at least partially self-cleaning via a pulsed air system. The dust collector system presents a self-aligning, tool-free assembly for providing the pulsed air. The pulsed air system includes an air distribution assembly including an air distribution manifold having a plurality of purge pipes and a frame for supporting at least some of the purge pipes, wherein at least two or more of the purge pipes are coupled together in a generally unitary assembly; and a positioning assembly for selectively positioning and removably locking the air distribution manifold in either of a service position or an operational position.
1. A dust collector system comprising:
a pulsed air system for use in at least partially cleaning air filters, the pulsed air system including—
a pressurized air source;
an air distribution assembly including a plurality of purge pipes for use in at least partially cleaning air filters;
tubing for delivering the pressurized air to the air distribution assembly;
at least one pulsed air valve for delivering pressurized air from the pressurized air source to the tubing;
an air distribution manifold including the plurality of purge pipes and a frame for supporting at least some of the purge pipes,
wherein at least two or more of the purge pipes are coupled together;
a coupling assembly for fluidly connecting the purge pipes with the tubing; and
a positioning assembly for selectively positioning and removably locking the air distribution manifold in either of a service position or an operational position.
2. The dust collector system of claim 1 , further comprising
a housing
a tube sheet mounted within the housing and including a plurality of receptacles for respective receipt of an air filter; and
a cover for covering the housing.
3. The dust collector system of claim 2 , the positioning assembly including—
at least one bracket associated with the housing of the dust collector system and on which the frame travels,
at least one clamp for securing the air distribution manifold in the operational position, and
a latch for securing the air distribution manifold in the service position.
4. The dust collector system of claim 3 ,
wherein the bracket presents an elongated track terminating at an upper end with a J-loop and at a lower end with a generally horizontal line,
wherein the frame includes a bearing operable to slide within and along the track so as to selectively raise and lower the air distribution manifold to either of the service or operational positions.
5. The dust collector system of claim 3 , wherein the clamp is a straight-line clamp having a retractable tension rod and a handle for selectively positioning the rod.
6. The dust collector system of claim 3 , wherein the latch is a quick-release carabiner secured to a lower face of the cover of the housing.
7. The dust collector system of claim 1 , wherein the air distribution manifold is configured to be selectively positioned to either of the service position or the operational position without removal or disconnection of the plurality of purge pipes from the housing.
8. The dust collector system of claim 1 , wherein the coupling assembly includes—
an elongated rear manifold disposed between the frame of the air distribution manifold and the tubing, and
a coupler to assist in creating an air tight connection between the plurality of purge pipes and respective tubing during operation.
9. A dust collector system comprising:
a housing including a cover for covering the housing;
a tube sheet mounted within the housing and including at least one receptacle for receipt of an air filter;
and a pulsed air system for at least partially cleaning the air filter, the pulsed air system including an air distribution assembly having—
a plurality of purge pipes,
an air distribution manifold including a frame for supporting at least some of the plurality of purge pipes,
wherein at least two or more of the purge pipes are coupled together in a generally unitary assembly,
tubing for transfer of pressurized air from a pressurized air source and to the plurality of purge pipes, and
a coupling assembly for fluidly connecting the purge pipes with the tubing; and
a positioning assembly for selectively positioning and removably locking the air distribution manifold in either of a service position or an operational position, the positioning assembly including—
at least one bracket associated with the housing and on which the frame travels,
at least one clamp for securing the air distribution manifold in the operational position, and
a latch for securing the air distribution manifold in the service position.
10. The dust collector system of claim 9 , the frame including a footer and a header, wherein the plurality of purge pipes are permanently coupled with the footer and the header.
11. The dust collector system of claim 10 , the coupling assembly including—
a rear manifold disposed between the footer of the air distribution manifold and the tubing, and
at least one quick-couple fitting configured to assist in creating an air tight connection between the plurality of purge pipes and respective tubing during operation.
12. The dust collector system of claim 9 ,
wherein the bracket presents an elongated track terminating at an upper end with a J-loop and at a lower end with a generally horizontal line,
wherein the frame includes a bearing operable to slide within and along the track so as to selectively raise and lower the air distribution manifold to either of the service or operational positions.
13. The dust collector system of claim 9 , wherein the clamp is a straight-line clamp having a retractable tension rod and a handle for selectively positioning the rod.
14. The dust collector system of claim 9 , wherein the air distribution manifold is configured to be selectively positioned to either of the service position or the operational position without removal or disconnection of the plurality of purge pipes from the housing.
15. A pulsed air system comprising:
a pressurized air source;
at least one pulsed air valve;
a controller for controlling the pulsed air valve and pulsed distribution of the pressurized air;
an air distribution manifold including—
a plurality of pipes, and
a frame having header and a footer for supporting the plurality of pipes,
wherein the pipes are coupled together in a generally unitary assembly;
tubing for delivering the pressurized air from the pressurized air source and to the air distribution manifold;
a coupling assembly for fluidly connecting the purge pipes with the tubing, the coupling assembly including—
an elongated rear manifold disposed between the footer of the frame and the tubing, and
at least one quick couple fitting configured to assist in creating an air tight connection between the plurality of pipes and respective tubing during operation; and
a positioning assembly for selectively positioning and removably locking the air distribution manifold in either of a service position or an operational position.
16. The pulsed air system of claim 15 , the positioning assembly including—
at least one bracket on which the frame travels,
at least one clamp for securing the air distribution manifold in the operational position, and
a latch for securing the air distribution manifold in the service position.
17. The pulsed air system of claim 16 ,
wherein the bracket presents an elongated track terminating at an upper end with a J-loop and at a lower end with a generally horizontal line,
wherein the frame includes a bearing operable to slide within and along the track so as to selectively raise and lower the air distribution manifold to either of the service or operational positions.