Turboengine wash system
A system for cleaning gas turbine engines is described. More specifically, methods and apparatuses for cleaning stationary gas turbines and on-wing turbofan engines found on aircraft are disclosed that includes a trailer-mounted, automated low-pressure water delivery system, additive and detergent injection system, nozzle and manifold technology, and active waste water effluent collector system. The system will deliver the liquid cleaning medium at a specific pressure, temperature and flow rate to optimize the atomization that occurs at the nozzles.
1. A method for turbine engine cleaning with an engine cleaning apparatus, the method comprising the steps of:
pressurizing an aqueous wash medium with an automated, low-pressure water delivery system operating from 200 psi to 725 psi;
incorporating additives and/or detergents into the wash medium; and
delivering the wash medium into the engine with a plurality of nozzles, wherein said nozzles are arranged on a manifold array, with each nozzle having its own unique characteristics as to droplet size, flowrate, and dispersion spray pattern different from the characteristics of the other nozzles to deliver the wash medium uniquely from each of the plurality of nozzles, wherein at least one nozzle is directed towards the engine core to direct spray toward air flow path through the engine and at least one nozzle is directed toward blades in the engine to directly impinge on pressure and suction side of blades.
2. The method of claim 1 further comprising the step of:
providing a portable power generator that will power the engine cleaning apparatus.
3. The method of claim 1 further comprising the step of:
purging the wash medium from the engine cleaning apparatus.
4. The method of claim 1 further comprising the step of:
controlling the engine cleaning apparatus.
5. The method of claim 1 further comprising the step of:
collecting the aqueous wash medium after said medium transverses the engine through suction of the engine exhaust airflow.
6. The method of claim 5 , further comprising the step of:
treating the collected aqueous wash medium after said medium has been collected.
7. The method of claim 1 , and further comprising the step of:
heating the wash medium prior to delivering the wash medium into the engine.
8. The method of claim 1 , and further comprising the step of:
collecting the wash medium with a collection device comprising an air mist separator adapted to separate liquids and solids from air and positioned such that an airstream exiting the engine contacts the collection device and the collection device separates liquid and solids entrained in the airstream from air.
9. The method of claim 8 , and further comprising the step of:
collecting liquid that contacts the collection device into a reservoir.
10. The method of claim 1 , and further comprising the step of:
placing a trough under the engine so that the trough collects wash medium that drips from the engine.
11. A method for turbine engine cleaning with an engine cleaning apparatus, the method comprising the steps of:
pressurizing an aqueous wash medium with an automated, low-pressure water delivery system operating from 200 psi to 700;
incorporating additives and/or detergents into the wash medium; and
delivering the wash medium into the engine with a plurality of nozzles, wherein said nozzles are arranged on a manifold array, with each nozzle having its own unique characteristics as to droplet size, flowrate, and dispersion spray pattern different from the characteristics of the other nozzles.
12. A method for turbine engine cleaning with an engine cleaning apparatus, the method comprising the steps of:
pressurizing an aqueous wash medium with an automated, low-pressure water delivery system operating from 200 psi to 725 psi;
incorporating additives and/or detergents into the wash medium; and
delivering the wash medium into the engine with a plurality of nozzles, wherein said nozzles are arranged on a manifold array, with each nozzle having its own unique characteristics as to droplet size, flowrate, and dispersion spray pattern different from the characteristics of the other nozzles to deliver the wash medium uniquely from each of the plurality of nozzles; and
controlling the pressure, flow rate, temperature and dispersion from the nozzles and the duration of the wash using a feed-back automation system.