IP Library Patent Application 12589156
Patent Application
App. No. 12/589,156

Battery separator with improved oxidation stability

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Quick Facts
Patent No.
US None
App. No.
12/589,156
Abstract

The invention relates to a thermoplastic polymer-based battery separator, which contains a compound of formula R (OR 1 ) n (COOM x+ 1/x ) m . In said formula, R represents a non-aromatic hydrocarbon group comprising between 10 and 4,200 carbon atoms, which can be interrupted by oxygen atoms, R 1 represents H, —(CH 2 ) k COOM x+ 1/x or —(CH 2 ) k —SO 3 M x+ 1/x , whereby k stands for 1 or 2, M represents an alkali or earth alkaline metal ion, H + or NH 4 + , whereby not all variables of M are defined simultaneously as H + , n stands for 0 or 1, m stands for 0 or a whole number from 10 to 1,400 and x stands for 1 or 2. The ratio of oxygen atoms to carbon atoms in the compound according to the aforementioned formula ranges between 1:1.5 and 1:30 and n and m cannot simultaneously represent zero.

Claims (33)

1 . Lead-sulphuric acid accumulator with at least two oppositely-charged electrode plates, comprising at least one battery separator, wherein the battery separator is based on thermoplastic, ultra-high molecular-weight polyolefin with an average molecular weight by weight of at least 300,000, comprising, relative to the sum of the weights of filler and polyolefin, 10 to 100 wt.-% polyolefin and 0 to 90 wt.-% filler, and, relative to the weight of the separator, 5 to 35 wt.-% oil and 0.5 to 5.0 wt.-% of a compound according to the Formula (I)

ROR 1   (I)

in which

R is a hydrocarbon radical of the formula R 2 —[(OC 2 H 4 ) p ]—, in which

R 2 is an alkyl radical with 10 to 30 carbon atoms,

p is an integer from 0 to 30,

R 1 is H, —(CH 2 ) k COOM X+ 1/x or —(CH 2 ) k —SO 3 M X+ 1/x , where k is 1 or 2,

M is an alkali metal or alkaline-earth metal ion, H + or NH 4 + , where not all the M variables simultaneously have the meaning H + ,

x is 1 or 2.

2 . Accumulator according to claim 1 , wherein p is an integer from 0 to 10.

3 . Accumulator according to claim 2 , wherein p is an integer from 0 to 4.

4 . Accumulator according to claim 3 , wherein p is an integer from 1 to 4.

5 . Accumulator according to claim 1 , wherein R 2 is an alkyl radical with 12 to 25 3 0 carbon atoms.

6 . Accumulator according to claim 5 , wherein R 2 is an alkyl radical with 14 to 20 carbon atoms.

7 . Accumulator according to claim 1 , wherein R 1 is H.

8 . Lead-sulphuric acid accumulator with at least two oppositely-charged electrode plates, comprising at least one battery separator, wherein the battery separator is based on thermoplastic, ultra-high molecular-weight polyolefin with an average molecular weight by weight of at least 300,000, comprising, relative to the sum of the weights of filler and polyolefin, 10 to 100 wt.-% polyolefin and 0 to 90 wt.-% filler, and, relative to the weight of the separator, 5 to 35 wt.-% oil, and a component which when the separator is used for the intended purpose can form a compound according to the Formula (I)

ROR 1   (I)

in which

R is a hydrocarbon radical of the formula R 2 —[(OC 2 H 4 ) p ]—, in which

R 2 is an alkyl radical with 10 to 30 carbon atoms,

p is an integer from 0 to 30,

R 1 is H, —(CH 2 ) k COOM X+ 1/x or —(CH 2 ) k —SO 3 M X+ 1/x , where k is 1 or 2,

M is an alkali metal or alkaline-earth metal ion, H + or NH 4 ’, where not all the M variables simultaneously have the meaning H + ,

x is 1 or 2.

9 . Method for the improvement of the oxidation resistance of a battery separator of a lead-sulphuric acid accumulator comprising the addition to the separator of a compound with the Formula (I)

ROR 1   (I)

in which

R is a hydrocarbon radical of the formula R 2 —[(OC 2 H 4 ) p ]—, in which

R 2 is an alkyl radical with 10 to 30 carbon atoms,

p is an integer from 0 to 30,

R 1 is H, —(CH 2 ) k COOM X+ 1/x or —(CH 2 ) k —SO 3 M X+ 1/x , where k is 1 or 2,

M is an alkali metal or alkaline-earth metal ion, H + or NH 4 + , where not all the M variables simultaneously have the meaning H + ,

x is 1 or 2.

Assignments (2)
TERMINATION AND RELEASE OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Aug 28, 2015
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: DARAMIC, LLC (F/K/A/ DARAMIC, INC.)
Reel/Frame 036502/0654 →
PATENT SECURITY AGREEMENT Recorded Apr 8, 2014
From: DARAMIC, LLC (F/K/A DARAMIC, INC.)
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 032631/0795 →