Granted Patent B2

US 8,318,028 · App. 12/594,323 · Granted Nov 27, 2012

Abstract

Claims (53)

1. A method of treating wastewater comprising:

flowing wastewater through one or more treatment zones to produce a fluid product;

passing the fluid product through a filter membrane to produce a concentrated mixed liquor and a filtrate;

returning at least a portion of the concentrated mixed liquor to at least one of the one or more treatment zones;

flowing a portion of the returned mixed liquor to a gravity settling device over a weir having an adjustable height in a furthest upstream of the one or more treatment zones when a flow rate of the wastewater exceeds a predetermined level;

clarifying the portion of the returned mixed liquor within the gravity settling device; and

controlling a quantity of the portion of the returned mixed liquor in dependence on the flow rate of the wastewater.

2. The method of claim 1 , further comprising controlling a flow of the fluid product between the one or more treatment zones and the filter membrane by one or more pumps operating in response to a liquid level in the furthest upstream treatment zone.

3. The method of claim 1 , further comprising returning sludge separated from the mixed liquor in the gravity settling device to a treatment zone downstream of the furthest upstream treatment zone.

4. A method of treating wastewater comprising:

flowing wastewater through one or more treatment zones to produce a fluid product;

passing the fluid product through a filter membrane to produce a concentrated mixed liquor and a filtrate;

returning at least a portion of the concentrated mixed liquor to at least one of the one or more treatment zones;

flowing a portion of the returned mixed liquor to a gravity settling device when a flow rate of the wastewater exceeds a predetermined level;

clarifying the portion of the returned mixed liquor within the gravity settling device;

controlling a quantity of the portion of the returned mixed liquor in dependence on the flow rate of the wastewater; and

controlling a ratio between an amount of the mixed liquor from the membrane filter which is returned to upstream treatment zones of the one or more treatment zones and an amount of the mixed liquor from the membrane filter which is returned to downstream treatment zones of the one or more treatment zones and to a feed side of the membrane filter.

5. The method of claim 4 , further comprising controlling a flow of the fluid product between the one or more treatment zones and the filter membrane by a weir in a furthest upstream of the one or more treatment zones.

6. The method of claim 5 , wherein the weir is a fixed weir.

7. The method of claim 5 , wherein a height of the weir is adjustable.

8. The method of claim 7 , wherein the height of the weir is automatically adjustable based on one of an influent flow meter signal and an other process measurement.

9. The method of claim 4 , comprising controlling the ratio between the amount of mixed liquor which is returned to the upstream treatment zones and the amount of the mixed liquor which is returned to the downstream treatment zones based on a calculation of a proportion of a total flow being treated by the gravity-settling device.

10. The method of claim 9 , wherein a portion of returned mixed liquor to be sent via the upstream treatment zones to the gravity-settling device is calculated by a programmable control device using a mass balance equation to determine a ratio of the liquid flow required to maintain a required Mixed Liquor Suspended Solids (MLSS) concentration in a liquid flow being transferred to the gravity-settling device.

11. The method of claim 10 , wherein the mass balance equation is a function of one or more of:

an average Total Suspended Solids (TSS) concentration in the mixed liquor;

a desired MLSS concentration in the upstream treatment zones;

a total influent flow to the treatment process; and

a percentage of that flow being treated by the gravity settling device.

12. A wastewater treatment system comprising:

a plurality of treatment zones including a first treatment zone fluidly connected to one or more further treatment zones;

a membrane module comprising a filter membrane positioned in or fluidly connected to one of the one or more further treatment zone;

a gravity settling device fluidly connected to the first treatment zone to receive overflow therefrom;

a weir having an adjustable height in the first treatment zone, wherein a flow of liquid between the plurality of treatment zones and the filter membrane is controlled by the weir; and

a flow control device between the first treatment zone and the gravity settling device to control the flow of liquid therebetween.

13. The wastewater treatment system of claim 12 , further comprising one or more pumps operable in response to a liquid level in the first treatment zone to control a flow of liquid between the plurality of treatment zones and the filter membrane.

14. The wastewater treatment system of claim 12 , further comprising means for returning sludge separated from the mixed liquor in the gravity settling device to a treatment zone downstream of the first treatment zone.

15. A wastewater treatment system comprising:

a plurality of treatment zones including a first treatment zone fluidly connected to one or more further treatment zones;

a membrane module comprising a filter membrane positioned in or fluidly connected to one of the one or more further treatment zone;

a gravity settling device fluidly connected to the first treatment zone to receive overflow therefrom;

a flow control device between the first treatment zone and the gravity settling device to control a flow of liquid therebetween; and

control means for controlling a ratio between an amount of mixed liquor from the filter membrane which is returned to upstream treatment zones of the plurality of treatment zones and an amount of mixed liquor from the filter membrane which is returned to downstream treatment zones of the plurality of treatment zones and to a feed side of the membrane filter.

16. The wastewater treatment system of claim 15 , further comprising a weir in the first treatment zone, wherein a flow of liquid between the plurality of treatment zones and the filter membrane is controlled by the weir.

17. The wastewater treatment system of claim 16 , wherein the weir is a fixed weir.

18. The wastewater treatment system of claim 16 , wherein a height of the weir is adjustable.

19. The wastewater treatment system of claim 18 , wherein the height of the weir is automatically adjustable based on one of an influent flow meter signal and an other process measurement.

20. The wastewater treatment system of claim 15 , wherein the control means controls a ratio between the amount of mixed liquor which is returned to the upstream treatment zones and the amount of the mixed liquor which is returned to the downstream treatment zones based on a calculation of a proportion of a total flow being treated by the gravity-settling device.

21. The wastewater treatment system of claim 20 , wherein an amount of returned mixed liquor to be sent via the upstream treatment zones to the gravity-settling device is calculated by a programmable control device using a mass balance equation to determine the ratio of the liquid flow required to maintain a required Mixed Liquor Suspended Solids (MLSS) concentration in a liquid flow being transferred to the gravity-settling device.

22. The wastewater treatment system of claim 21 , wherein the mass balance equation is a function of one or more of:

an average Total Suspended Solids (TSS) concentration in the mixed liquor;

a desired MLSS concentration in the upstream treatment zones;

a total influent flow to the treatment process; and

a percentage of that flow being treated by the gravity settling device.

Assignments (9)