Method and device for optically measuring external threads
View Patent ↗The invention relates to a method and device for optically measuring external thread profiles, particularly at the ends of pipes, wherein the thread is previously synchronously produced in a production line and is continuously measured in line from start to finish of the thread prior to further processing. The aim of the invention is to allow cost-effective inspection of the thread during synchronous production of the thread. For this purpose, the profile of the previously produced thread is illuminated and/or scanned tangentially to the pipe cross section by means of a relative movement including rotation and translation, and by an optical measuring unit comprising a camera, and the scanning speed is adjusted such that the time for scanning the thread profile, considering the required local resolution of the camera, is within the cycle time for the production of the next thread, wherein the image of the thread contour is captured by the camera and the optical signals are then evaluated and compared to target specifications.
1. A method for optically measuring an external thread profile, in particular at a pipe end, comprising the steps of:
producing a thread in a production line in a clocked manner; and
continuously measuring the thread in line from beginning to end by
illuminating and scanning a profile of the thread in tangential relationship to a pipe cross section on the basis of a relative movement, comprised of rotation and translation, between a pipe and at least one optical measuring unit arranged in a counter light and comprised of an illumination and a camera, wherein a position of the pipe end in relation to a position of the measuring unit is continuously determined in longitudinal pipe direction by means of laser triangulation and a thread length is calculated during measurement while taking into account possible changes in position;
setting a scanning speed in such a manner that a time for scanning the thread profile, while taking into account a required resolution of the camera, lies within a cycle time necessary for a production of a next thread;
capturing an image of the thread profile by the camera to generate optical signals;
evaluating the optical signals; and
comparing the optical signals with target specifications.
2. The method of claim 1 , wherein the illuminating step is executed with telecentric light.
3. The method of claim 1 , wherein at least two measuring units are used to measure simultaneously at two opposite sites in relation to the pipe cross section.
4. The method of claim 1 , wherein for continuous measurement of the thread the pipe is caused to rotate and the measuring unit is moved translatorily across the thread in longitudinal pipe direction.
5. The method of claim 1 , wherein for continuous measurement of the thread the measuring unit rotates about the thread of the pipe and at the same time is moved translatorily in longitudinal pipe direction.
6. The method of claim 1 , wherein for continuous measurement of the thread the measuring unit is fixed in place and moved in a rotary and translatory manner.
7. An apparatus for optically measuring an external thread profile, in particular at a pipe end, said apparatus comprising:
at least one measuring and evaluation unit comprised of an illumination and a camera;
a carrier for attachment of the illumination and the camera in counter light arrangement in tangential relationship to a pipe cross section of a pipe, wherein the measuring unit or the pipe are supported for rotary and translatory movements relative to one another; and
an optical measuring unit for ascertaining a length position of the pipe in relation to a position of the measuring and evaluation unit, wherein the optical measuring unit includes a line laser irradiating an end surface of the pipe end, and another camera capturing light beams reflected from the end surface of the pipe, wherein the line laser is arranged at a distance to the pipe end in line with a pipe axis, with the another camera being arranged at an angle to the pipe axis.
8. The apparatus of claim 7 , wherein the illumination is a telecentric illumination and the camera is a telecentric camera.
9. The apparatus of claim 7 , further comprising at least two of said measuring unit to measure in parallel, said measuring units being arranged on two opposite sites in relation to a cross section of the pipe.
10. The apparatus of claim 7 , wherein the camera is a CCD camera.
11. The apparatus of claim 7 , wherein the pipe is rotatably supported and the measuring unit is supported for translatory movement.
12. The apparatus of claim 7 , wherein the pipe is fixed in place and the measuring unit is supported for rotary and translatory movements.
13. The apparatus of claim 7 , wherein the measuring unit is fixed in place and the pipe is supported for rotary and translatory movements.