Crosslinkable imide polyester coating
A primer/topcoat coil coating system employs crosslinkable branched hydroxyl-functional polyester-imide resins derived or derivable from a symmetric aromatic imide triol and a diacid or acid-producing derivative. The primer resin has a hydroxyl number greater than about 90 but not more than about 215, the topcoat resin has a hydroxyl number greater than about 100 but not more than about 215, and the primer and topcoat can each be hardened in 30 seconds or less to provide a coating having at least 0T flexibility with no tape off and at least 2H pencil hardness.
1. A coated substrate comprising a metallic substrate coil having first and second major surfaces and a primer and topcoat coating system on at least one major surface, wherein the primer and topcoat each comprise a binder containing (a) a branched hydroxyl-functional imide polyester resin derived or derivable from (i) a symmetric heterocyclic imide triol and (ii) a diacid or acid-producing derivative thereof, and (b) a blocked polyisocyanate crosslinking agent, wherein the primer imide polyester resin has a hydroxyl number of about 90 to 150, the topcoat imide polyester resin has a hydroxyl number of about 100 to 150, wherein the primer resin hydroxyl number is less than the topcoat resin hydroxyl number, and the primer and topcoat can each be hardened in 30 seconds or less to provide a coating having at least 0T flexibility with no tape off and at least 2H pencil hardness.
2. A coated substrate according to claim 1 wherein the substrate comprises aluminum, iron, nickel, steel or tin.
3. A coated substrate according to claim 1 wherein the substrate comprises hot-dipped galvanized steel.
4. A coated substrate according to claim 1 wherein the imide polyester resin is derived from 1,3,5-tris(2-hydroxyethyl)isocyanurate.
5. A coated substrate according to claim 1 wherein the imide polyester resin is derived from 1,3,5-tris(hydroxymethyl)isocyanurate, 1,3,5-tris(2-hydroxy-n-propyl)isocyanurate, 1,3,5-tris(4-hydroxybutyl)isocyanurate, 1,3,5-tris(4-hydroxy-3,5di-tert-butyl benzyl)isocyanurate, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)isocyanurate, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanurate or mixture thereof.
6. A coated substrate according to claim 1 wherein the diacid or acid-producing derivative thereof is aromatic or cycloaliphatic.
7. A coated substrate according to claim 1 wherein the diacid or acid-producing derivative thereof comprises adipic acid, isophthalic acid, 1,4-cyclohexane dicarboxylic acid, hexahydrophthalic anhydride, phthalic anhydride or mixture thereof.
8. A coated substrate according to claim 1 wherein the imide polyester resin is derived from a reaction mixture containing about 10 to about 40 wt. % heterocyclic imide triol.
9. A coated substrate according to claim 1 wherein the imide polyester resin is also derived from 2,2-dimethyl-1,3-propanediol.
10. A coated substrate according to claim 1 wherein the primer imide polyester resin has a hydroxyl number of about 95 to about 120 and the topcoat imide polyester resin has a hydroxyl number of about 100 to about 125.
11. A coated substrate according to claim 1 wherein the blocked polyisocyanate is based on diphenylmethane diisocyanate, toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate or mixture thereof.
12. A coated substrate according to claim 1 wherein the blocked polyisocyanate comprises a caprolactam-blocked diisocyanate.
13. A coated substrate according to claim 1 wherein the primer and topcoat further comprise pigment.
14. A coated substrate according to claim 1 wherein the topcoat is a glossy black coating.
15. A coated substrate according to claim 1 wherein the primer and topcoat are cured or hardened at a temperature from about 100 to about 300.degree. C. in 30 seconds or less.
16. A coated substrate according to claim 1 wherein the primer has a dry film thickness of about 0.001 to about 0.013 mm and the topcoat has a dry film thickness of about 0.013 to about 0.05 mm.
17. A coated substrate according to claim 1 wherein the coating has a pencil hardness of at least 4H.