Aluminium alloy brazing sheet product
View Patent ↗The invention relates to an aluminum alloy brazing sheet including: a thin covering material layer, a core material layer, and an Al—Si alloy brazing material layer as an intermediate material interposed between the thin covering material and the core material. The thin covering material and the core material being of aluminum alloys having a solidus temperature higher than a liquidus temperature of the brazing material so that the molten brazing material seeps onto a surface of the thin covering material when the brazing material is molten in a brazing operation. The Al—Si alloy brazing material contains from 0.01 to 0.09% mg, and the aluminum alloy brazing sheet has a total Mg-content of less than 0.06%.
1. An aluminium alloy brazing sheet comprising:
a thin covering material layer,
a core material layer, and
an Al—Si alloy brazing material layer as an intermediate material interposed between said thin covering material and said core material,
said thin covering material and said core material being comprised of aluminium alloys having a solidus temperature higher than a liquidus temperature of said brazing material so that the molten brazing material seeps onto a surface of said thin covering material when said brazing material is molten in a brazing operation,
wherein said Al—Si alloy brazing material contains from 0.01 to 0.06 Mg, and
wherein the aluminium alloy brazing sheet has a total Mg-content of less than 0.06%.
2. The aluminium alloy brazing sheet according to claim 1 , wherein said thin covering material has a thickness which is 0.1 to 10% of the entire thickness of said aluminium alloy brazing sheet, and said Al—Si alloy brazing material layer has a thickness which is 5 to 20% of the entire thickness of said aluminium alloy brazing sheet.
3. The aluminium alloy brazing sheet according to claim 2 , wherein the thickness ratio of the Al—Si alloy brazing material layer and the thin covering material is 4 or more to 1.
4. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer further contains one or more wetting elements selected from the group consisting of Bi, Pb, Li, Sb, and Th, and wherein the total amount of the wetting elements is in a range of 0.01 to 0.5%.
5. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer further contains Bi in a range of 0.01 to 0.5%.
6. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer further contains one or more elements selected from the group consisting of 0.1 to 5% of Zn, 0.01 to 0.5% of In, and 0.01 to 0.5% of Sn.
7. The aluminium alloy brazing sheet according to claim 1 , wherein the core material layer contains Mg in a range of up to 0.03%.
8. The aluminium alloy brazing sheet according to claim 7 , wherein the core material layer is an aluminium alloy comprising, in wt.:
Mn 0.5 to 2.0
Cu 0 to 1.2
Fe 0 to 1.0
Si 0 to 1.0
Bi 0 to 0.1
Ti 0 to 0.1
Mg 0 to 0.03,
other elements and inevitable impurities, each <0.05, total <0.2, balance aluminium.
9. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer further contains one or more wetting elements selected from the group consisting of Pb, Li, Sb, and Th, and wherein the total amount of the wetting elements is in a range of 0.01 to 0.5%.
10. The aluminium alloy brazing sheet according to claim 1 , wherein the thin covering material layer is an Mg-free aluminium alloy comprising, in wt. %:
Fe 0 to 0.5
Si 0 to 4.0,
Mn 0 to 1.0
Cu 0 to 0.5
Zn 0 to 0.25
Ti 0 to 0.1
other elements and inevitable impurities, each <0.05, total <0.15, balance aluminium.
11. The aluminium alloy brazing sheet according to claim 1 , wherein the thin covering aluminium alloy layer is an Mg-free aluminium alloy having a composition within the range of an AA1000-series aluminium alloy.
12. A brazed assembly of components using an aluminium alloy brazing sheet according to claim 1 .
13. A brazed assembly according to claim 12 , wherein the brazed assembly is an oil cooler.
14. A method of manufacturing an assembly of brazed components, the method comprising the steps of:
i. forming the components of which at least one is made from an aluminium alloy brazing sheet according to claim 1 ;
ii. assembling the components into an assembly;
iii. brazing the assembly without applying flux in an inert gas atmosphere at a brazing temperature for a period long enough for melting and spreading of the filler material;
iv. cooling the brazed assembly.
15. The aluminium alloy brazing sheet according to claim 1 , wherein the aluminium alloy brazing sheet has a total Mg-content of less than 0.04%.
16. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer further contains Bi in a range of 0.01 to 0.1%.
17. The aluminium alloy brazing sheet according to claim 1 , wherein the core material layer contains Mg in a range of at most 0.015%.
18. The aluminium alloy brazing sheet according to claim 8 , wherein the core material layer contains Mg in a range of at most 0.015%.
19. The aluminium alloy brazing sheet according to claim 1 , wherein the Al—Si alloy brazing material layer has a Mg content in the range of 0.02 to 0.06%.
20. The aluminium alloy brazing sheet according to claim 10 , wherein the thin covering material layer has a Si content in the range of 0 to 1.0%.