IP Library Granted Patent US 8,298,689
Granted Patent B2
US 8,298,689 · App. 12/602,430 · Granted Oct 30, 2012

Method of manufacturing a perpendicular magnetic recording medium

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Quick Facts
Patent No.
US 8,298,689
App. No.
12/602,430
Granted
Oct 30, 2012
Kind
B2
Abstract

[PROBLEMS] To provide a process for producing a magnetic recording medium, which can simultaneously realize increased high recording density, high impact resistance, and prevention of corrosion, by providing an underlayer which, even when formed at a low gas pressure, can exhibit a high level of coercive force. [MEANS FOR SOLVING PROBLEMS] A process for producing a perpendicular magnetic recording medium, comprising the step of forming a nonmagnetic underlayer ( 18 ) having a granular structure, in which crystal particles are grown in a column form, on a substrate, and forming a magnetic recording layer ( 20 ) having a granular structure in which magnetic particles are grown in a column form. The process is characterized in that the underlayer ( 18 ) is any one of CoCr or CoCrX (wherein X is a nonmagnetic material), CoCr-oxide, and CoCrX-oxide, and the film forming gas pressure of the underlayer ( 18 ) is not more than 4 Pa.

Claims (17)

1. A perpendicular magnetic recording medium comprising:

a substrate,

over a main surface of the substrate, a soft magnetic layer or layers;

over the soft magnetic layer, a first orientation control layer with a hcp structure and, over the first orientation control layer, a second orientation control layer with an amorphous structure,

over the second orientation control layer, an underlayer having a granular structure in which nonmagnetic crystal grains are grown in a columnar shape, and

over the underlayer, a magnetic recording layer having a granular structure in which magnetic grains are grown in a columnar shape,

wherein said first orientation control layer comprises Ti,

said second orientation layer is formed between the first orientation control layer and the under layer and functions as a lattice spacing adjusting layer for blocking lattice spacing chains between the first orientation control layer and the underlayer, and

said underlayer comprises one of CoCr or CoCrX (X is a nonmagnetic substance), CoCr-oxide, and CoCrX-oxide.

2. A perpendicular magnetic recording medium according to claim 1 , wherein said second orientation control layer has the amorphous structure containing at least one of C, Mo, Nb, Zr, B, and Ta.

3. A perpendicular magnetic recording medium according to claim 1 , wherein the content of said Cr in said underlayer is 35 at % or more and 55 at % or less.

4. A perpendicular magnetic recording medium according to claim 1 , wherein, when said underlayer is CoCr-oxide or CoCrX-oxide, said oxide contains at least one of SiO2, TiO2, and Cr2O3.

5. A perpendicular magnetic recording medium according to claim 4 , wherein, when said underlayer is CoCr-oxide or CoCrX-oxide, the content of said oxide is 6 mol % or less.

6. A perpendicular magnetic recording medium according to claim 1 , wherein said underlayer has a thickness of 15 nm or more.

7. A perpendicular magnetic recording medium according to claim 1 , wherein said second orientation control layer has a thickness of 0.5 nm or more and 1 nm or less.

8. A perpendicular magnetic recording medium according to claim 1 , wherein, when said underlayer is said CoCrX, said X contains at least one of B, Ru, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, and W.

9. A perpendicular magnetic recording medium according to claim 1 , wherein an adhesive layer is between said substrate and said soft magnetic layer.

Assignments (8)
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
RELEASE OF SECURITY INTEREST AT REEL 053926 FRAME 0446 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058966/0321 →
SECURITY INTEREST Recorded Sep 29, 2020
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 053926/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2020
From: WD MEDIA (SINGAPORE) PTE. LTD
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 053180/0398 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE TO WD MEDIA (SINGAPORE) PTE. LTD. PREVIOUSLY RECORDED ON REEL 024611 FRAME 0396. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 20, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 025008/0948 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WESTERN DIGITAL CORPORATION; WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 024611/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2009
From: SONOBE, YOSHIAKI; KIM, KONG
To: HOYA CORPORATION
Reel/Frame 023587/0257 →