IP Library Patent Application 12607315
Patent Application
App. No. 12/607,315

MATTRESS ASSEMBLY WITH CONVERTIBLE TOPPER

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Quick Facts
Patent No.
US None
App. No.
12/607,315
Abstract

A convertible mattress including a foundation unit, a support unit and a comfort unit. The foundation unit includes several spring elements that provide flexible support for an overlying grid which defines the foundation surface. The foundation unit may be supported by a bed frame which may further include side boards, a head board and foot board. The comfort unit, or innerspring, is located atop the foundation unit and contains several interconnected spring coils or a foam core structure. The top and bottom surface of the comfort unit contain minimal covering to provide a smooth surface over the ends of the coils of the innerspring. The comfort unit is located atop the support unit and has a generally horizontal top and bottom and generally vertical sides extending between the top and bottom that defines a central space containing support and cushioning components such as foam. A series of Velcro™ straps are attached to the perimeter of the support unit that connect to Velcro™ target straps located along the perimeter of the comfort unit. The straps secure the comfort unit to the support unit and enable quick and easy removal and replacement of the comfort unit. Different comfort units may contain different materials that have varying support characteristics. The comfort unit can be either one- or two-sided.

Claims (27)

1 . A convertible mattress comprising:

a foundation unit supported by a rectangular frame;

a support unit that sits atop the foundation unit having substantially the same shape, length and width dimensions as the foundation unit and having a tape edge located around an upper perimeter of the support unit;

a comfort unit that sits atop the support unit having substantially the same shape, length and width dimensions as the support and foundation units and having a generally horizontal top and bottom and generally vertical sides extending between the top and bottom that define a central space;

at least four attachment devices integrally attached to the tape edge and located around the upper perimeter of the support unit which extend upward and outward; and

at least four attachment devices attached at an upper edge and a lower edge to the perimeter of the comfort unit that join with the at least four attachment devices integrally attached to the tape edge located around the perimeter of the support unit to secure the comfort unit to the support unit.

2 . The convertible mattress of claim 1 , wherein the support unit includes an innerspring made of a plurality of interconnected spring coils.

3 . The convertible mattress of claim 1 , wherein the support unit includes a foam core structure.

4 . The convertible mattress of claim 1 , wherein the comfort unit contains at least two layers of compressible, conformable material.

5 . The convertible mattress of claim 1 , wherein the comfort unit contains at least one foam core layer.

6 . The convertible mattress of claim 1 , wherein the comfort unit contains at least one layer selected from the group of moisture barriers, aeration promoters, and flame retardants.

7 . The convertible mattress of claim 1 , wherein there the foundation unit is made of wood.

8 . The convertible mattress of claim 1 , wherein the at least four attachment devices attached below the tape edge located around the upper perimeter of the support unit are Velcro™ hook tabs and the at least four attachment devices attached at an upper edge and a lower edge to the perimeter of the comfort unit are Velcro™ loop tabs.

9 . The convertible mattress of claim 1 , wherein the at least four attachment devices attached below the tape edge located around the upper perimeter of the support unit are wider than the at least four attachment devices attached at an upper edge and a lower edge to the perimeter of the comfort unit.

10 . A convertible mattress comprising:

a foundation unit having a rectangular frame on which are mounted a plurality of spring elements and an overlying grid that defines the surface foundation;

a support unit having a rectangular frame that sits atop the foundation unit having substantially the same length and width dimensions as the foundation unit that provides support for a sleeping surface;

a comfort unit having a rectangular frame that sits atop the support unit having substantially the same length and width dimensions as the support and foundation units and having a generally horizontal top and bottom and generally vertical sides extending between the top and bottom that define a central space;

at least four Velcro™ hook tabs integrally attached to the tape edge to the upper perimeter of the support unit which extends upward and outward; and

at least four Velcro™ loop tabs attached at an upper edge and a lower edge to the perimeter of the comfort unit that join with the at least four attachment devices integrally attached to the tape edge to the upper perimeter of the support unit to secure the comfort unit to the support unit.

11 . The convertible mattress of claim 10 , wherein the support unit includes an innerspring made of a plurality of interconnected spring coils.

12 . The convertible mattress of claim 10 , wherein the support unit includes a foam core structure.

13 . The convertible mattress of claim 10 , wherein the comfort unit contains at least two layers of compressible, conformable material.

14 . The convertible mattress of claim 10 , wherein the comfort unit contains at least one foam core layer.

15 . The convertible mattress of claim 10 , wherein the comfort unit contains at least one layer selected from the group of: moisture barriers, aeration promoters, and flame retardants.

16 . The convertible mattress of claim 10 , wherein the comfort unit is encapsulated in woven upholstery.

17 . The convertible mattress of claim 10 , wherein the comfort unit contains at least one layer of material selected from the group of: woven cotton, polyester, wool, and synthetic cloth.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC; TEMPUR WORLD, LLC
Reel/Frame 065344/0650 →
PATENT SECURITY AGREEMENT Recorded Apr 13, 2016
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC; TEMPUR WORLD, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 038426/0257 →
RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Apr 11, 2016
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 038403/0036 →
SUPPLEMENT NO. A TO THIRD LIEN SECURITY AGREEMENT Recorded Jul 25, 2013
From: SEALY MATTRESS CORPORATION; SEALY MATTRESS COMPANY; OHIO-SEALY MATTRESS MANUFACTURING CO. INC.; OHIO-SEALY MATTRESS MANUFACTURING CO.; SEALY MATTRESS COMPANY OF KANSAS CITY, INC.; SEALY MATTRESS COMPANY OF ILLINOIS; A. BRANDWEIN & CO.; SEALY MATTRESS COMPANY OF ALBANY, INC.; SEALY OF MARYLAND AND VIRGINIA, INC.; SEALY OF MINNESOTA, INC.; NORTH AMERICAN BEDDING COMPANY; SEALY, INC.; THE OHIO MATTRESS COMPANY LICENSING AND COMPONENTS GROUP; SEALY MATTRESS MANUFACTURING COMPANY, INC.; SEALY TECHNOLOGY LLC; SEALY-KOREA, INC.; MATTRESS HOLDINGS INTERNATIONAL, LLC; SEALY REAL ESTATE, INC.; SEALY MATTRESS COMPANY OF PUERTO RICO; SEALY TEXAS MANAGEMENT, INC.; WESTERN MATTRESS COMPANY; SEALY MATTRESS COMPANY OF MEMPHIS; SEALY MATTRESS CO. OF S.W. VIRGINIA; ADVANCED SLEEP PRODUCTS; SEALY COMPONENTS-PADS, INC.; SEALY MATTRESS COMPANY OF MICHIGAN, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS JUNIOR NOTES COLLATERAL AGENT
Reel/Frame 030887/0929 →
PATENT SECURITY AGREEMENT Recorded Mar 21, 2013
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 030165/0264 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2009
From: TERVO, THOMAS A.; FREEMAN, BILL; CRIST, DAVID E.
To: SEALY TECHNOLOGY LLC
Reel/Frame 023593/0701 →