IP Library Granted Patent US 8,387,368
Granted Patent B2
US 8,387,368 · App. 12/607,431 · Granted Mar 5, 2013

Method for controlling a SCR catalyst

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Quick Facts
Patent No.
US 8,387,368
App. No.
12/607,431
Granted
Mar 5, 2013
Kind
B2
Abstract

A method for controlling a selective catalytic reduction catalyst in an exhaust line of an internal combustion engine is disclosed, wherein the supply of a quantity of a gaseous ammonia reductant to the SCR catalyst uses a closed-loop SCR catalyst model coupled to a SCR-out NOx sensor that measures a SCR-out NOx emission value. The closed-loop SCR catalyst model uses a relationship linking the measured SCR-out NOx value to the NOx conversion efficiency and the ammonia slip. The actual NH 3 emission value and/or an actual SCR-out NOx indicative value are computed based upon differentiation of said relationship.

Claims (45)

1. A method for controlling a selective catalytic reduction catalyst in an exhaust line of an internal combustion engine, wherein a supply of a quantity of a gaseous ammonia reductant to the SCR catalyst uses a closed-loop SCR catalyst model coupled to an SCR-out NOx sensor that measures an SCR-out NOx emission value, said closed-loop SCR catalyst model further including a NOx conversion efficiency model,

characterized in that said closed-loop SCR catalyst model uses a relationship linking the measured SCR-out NOx emission value to the NOx conversion efficiency and an NH 3 emission value,

wherein at least one of an actual NH 3 emission value and an actual SCR-out NOx indicative value are computed based upon differentiation of said relationship, and wherein a drift in the NOx conversion efficiency model and a variation of the NH 3 emission are considered to occur on a longer time scale than a variation of nitrous oxides entering and exiting the SCR catalyst,

wherein a modification of the supply of reductant depends on both the actual NH 3 emission value and the actual SCR-out NOx indicative value.

2. The method according to claim 1 , wherein said actual SCR-out NOx indicative value is a NOx emission value or a NOx conversion efficiency or a modeling error of the NOx conversion efficiency.

3. The method according to claim 1 , wherein an NH 3 emission value and/or an SCR-out NOx indicative value are computed based on the following relationship:

NOx m =NOx in ·(1− K ·η)+NH 3 out , where

NOx m represents the measured SCR-out NOx emission value;

NOx in represents a determined NOx value entering the catalyst;

η represents the predetermined NOx conversion efficiency;

K represents a modeling error factor on the NOx conversion efficiency model; and

NH 3 out represents the NH 3 emission value at the exit of the SCR catalyst.

4. The method according to claim 1 , wherein said computation is done based on two sets of values measured during a transient engine operating period.

5. The method according to claim 1 , wherein said SCR catalyst model is based on one or more of: the total NOx flow entering the SCR catalyst, the SCR catalyst temperature, and the quantity of reducing agent stored in the catalyst.

6. A method for controlling an SCR catalyst having an actual NOx conversion efficiency using a SCR catalyst model having a predetermined NOx conversion efficiency for driving a supply of reductant, wherein said model has as inputs: an engine-out SCR nitrous oxides (NOx) emission value, an SCR catalyst temperature and a stored reductant value in the SCR catalyst; said method further using a NOx conversion efficiency model,

characterized in that a modification of the supply of reductant depends on both a measured reductant slip value and an actual drift of the NOx conversion efficiency model,

further comprising the step of adjusting the NOx conversion efficiency model based both on a relationship between the reductant slip value and a slip threshold and on a relationship between the actual NOx conversion efficiency and the predetermined NOx conversion efficiency.

7. The method according to claim 6 , wherein the reductant supply is increased when the reductant slip value is below the slip threshold and the actual NOx conversion efficiency is lower than the predetermined NOx conversion efficiency.

8. The method according to claim 6 , wherein the reductant supply is reduced when the reductant slip value is equal to or greater than the slip threshold and the actual NOx conversion efficiency is higher than the predetermined NOx conversion efficiency.

9. The method according to claim 6 , wherein the reductant supply is decreased when the reductant slip value is equal to or greater than the slip threshold and the actual NOx conversion efficiency is substantially equal to the predetermined NOx conversion efficiency.

10. The method according to claim 6 , wherein the NOx conversion efficiency model is globally reduced when the reductant slip value is equal to or greater than the slip threshold and the actual NOx conversion efficiency is lower than the predetermined NOx conversion efficiency.

11. The method according to claim 6 , wherein the NOx conversion efficiency model is globally increased when the reductant slip value is lower than the slip threshold and the actual NOx conversion efficiency is greater than the predetermined NOx conversion efficiency.

12. The method according to claim 6 , wherein said reductant is NH 3 .

13. The method according to claim 6 , wherein reductant slip and the actual NOx conversion efficiency are determined based on the method according to claim 1 .

14. A method for controlling a selective catalytic reduction catalyst in an exhaust line of an internal combustion engine, wherein a supply of a quantity of a gaseous ammonia reductant to the SCR catalyst uses a closed-loop SCR catalyst model having a predetermined NOx conversion efficiency coupled to an SCR-out NOx sensor that measures an SCR-out NOx emission value, said closed-loop SCR catalyst model further including a NOx conversion efficiency model,

characterized in that said closed-loop SCR catalyst model uses a relationship linking the measured SCR-out NOx emission value to the NOx conversion efficiency and an NH 3 emission value,

wherein at least one of an actual NH 3 emission value and an actual SCR-out NOx indicative value are computed based upon differentiation of said relationship, and wherein a drift in the NOx conversion efficiency model and a variation of NH 3 emission are considered to occur on a longer time scale than a variation of nitrous oxides entering and exiting the SCR catalyst;

wherein said actual SCR-out NOx indicative value is a NOx emission value or a NOx conversion efficiency or a modeling error of the NOx conversion efficiency; wherein an NH 3 emission value and/or an SCR-out NOx indicative value are computed based on the following relationship:

NOx m =NOx in (1− K η)+NH 3 out , where

NOx m represents the measured SCR-out NOx emission value;

NOx in represents a determined NOx value entering the catalyst;

η represents the predetermined NOx conversion efficiency;

K represents a modeling error factor on the NOx conversion efficiency model; and

NH 3 out represents the NH 3 emission value at the exit of the SCR catalyst;

wherein said computation is done based on two sets of values measured during a transient engine operating period;

wherein said closed-loop SCR catalyst model is based on one or more of: a total NOx flow entering the SCR catalyst, an SCR catalyst temperature, and a quantity of reducing agent stored in the catalyst,

wherein a modification of the supply of reductant depends on both the actual NH 3 emission value and the actual SCR-out NOx indicative value.

15. A method for controlling an SCR catalyst having an actual NOx conversion efficiency using an SCR catalyst model having a predetermined NOx conversion efficiency for driving a supply of reductant, wherein said model has as inputs: an engine-out SCR nitrous oxides (NOx) emission value, an SCR catalyst temperature and a stored reductant value in the SCR catalyst; said method further using a NOx conversion efficiency model,

characterized in that a modification of the supply in reductant depends on both a measured reductant slip value and an actual drift of the NOx conversion efficiency model;

wherein the reductant supply is increased when the reductant slip value is below a slip threshold and the actual NOx conversion efficiency is lower than the predetermined NOx conversion efficiency;

wherein the reductant supply is reduced when the reductant slip value is equal or greater than a slip threshold and the actual NOx conversion efficiency is higher than the predetermined NOx conversion efficiency;

wherein the reductant supply is decreased when the reductant slip value is equal to or greater than a slip threshold and the actual NOx conversion efficiency is substantially equal to the predetermined NOx conversion efficiency;

wherein the NOx conversion efficiency model is globally reduced when the reductant slip value is equal or greater than the slip threshold and the actual NOx conversion efficiency is lower than the predetermined NOx conversion efficiency;

wherein the NOx conversion efficiency model is globally increased when the reductant slip value is lower than the slip threshold and the actual NOx conversion efficiency is greater than the predetermined NOx conversion efficiency; wherein said reductant is NH 3 ;

wherein NH 3 slip and the actual NOx conversion efficiency are determined based on the method according to claim 1 .

Assignments (14)
SECURITY INTEREST Recorded Aug 1, 2024
From: PHINIA JERSEY HOLDINGS LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 068324/0623 →
SECURITY INTEREST Recorded Aug 1, 2024
From: PHINIA JERSEY HOLDINGS LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 068324/0658 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: PHINIA HOLDINGS JERSEY LTD
To: PHINIA JERSEY HOLDINGS LLC
Reel/Frame 067592/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: PHINIA DELPHI LUXEMBOURG SARL
To: PHINIA HOLDINGS JERSEY LTD
Reel/Frame 067592/0801 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE ON PAGE 1 PREVIOUSLY RECORDED ON REEL 64586 FRAME 585. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Feb 12, 2024
From: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
To: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
Reel/Frame 066554/0814 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE ON PAGE 1 PREVIOUSLY RECORDED ON REEL 64582 FRAME 15. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF RIGHTS. PREVIOUSLY RECORDED ON REEL 64582 FRAME 15. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF RIGHTS. Recorded Feb 12, 2024
From: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
To: BORGWARNER LUXEMBOURG OPERATIONS SARL
Reel/Frame 066945/0922 →
CHANGE OF NAME Recorded Feb 9, 2024
From: BORGWARNER LUXEMBOURG OPERATIONS SARL
To: PHINIA DELPHI LUXEMBOURG SARL
Reel/Frame 066550/0911 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2023
From: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
To: BORGWARNER LUXEMBOURG OPERATIONS SARL
Reel/Frame 064582/0015 →
CHANGE OF NAME Recorded Aug 14, 2023
From: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
To: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
Reel/Frame 064586/0585 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 29, 2019
From: DELPHI TECHNOLOGIES IP LIMITED
To: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG S.A.
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2018
From: DELPHI INTERNATIONAL OPERATIONS LUXEMBOURG S.A.R.L.
To: DELPHI TECHNOLOGIES IP LIMITED
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2010
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To: DELPHI TECHNOLOGIES HOLDING S.ARL
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2009
From: PARMENTIER, MICHAEL; SCHMITT, JULIEN
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