Insulation displacement connector
View Patent ↗An insulation displacement connector having two deformable tangs forming a receiving pocket in which a wire may be placed, the deformable tangs adapted to be curled around the wire to create a secure connection that is resistant to disconnection by movement. Also disclosed is a method for creating the secure connection. A solenoid assembly that employs the disclosed insulation displacement connector that reduces the risk of a disconnection is also described. Also disclosed is a device that secures wires to the disclosed insulation displacement connector.
1. A solenoid assembly comprising;
a bobbin having a first and second terminal end and at least one connector slot located at the first terminal end, the connector slot operable to receive at least one insulation displacement connector;
a magnet wire wound on the bobbin that is connected to the insulation displacement connector;
one or more lead wires having a length of wire connected at one end to the insulation displacement connector at the first terminal end of the bobbin, the one or more lead wires extending along the length of the bobbin and the second terminal end of the bobbin; and
an encapsulation layer disposed on the bobbin isolating the one or more lead wires so that the one or more lead wires extend from the second terminal end.
2. The solenoid assembly according to claim 1 , wherein the lead wires comprise at least one or a combination of the group selected from curves, kinks, bends and embossments along the length thereof extending from the second to first terminal end of the bobbin.
3. The solenoid assembly according to claim 1 , wherein a portion of the lead wire proximal to the connection to the insulation displacement connector is curved.
4. The solenoid assembly according to claim 1 , further comprising one or more clips attached to a portion of the length of lead wire extending from the second to first terminal end of the bobbin that has been stripped of an insulative layer.
5. The solenoid assembly according to claim 4 , wherein the one or more clips are attached to the length of the lead wire proximal to the connection to at least one insulation displacement connector.
6. The solenoid assembly according to claim 1 , further comprising insulation tape wound around at least a portion of the wire wound on the bobbin.