Braid capture overmolding

1. A process for securing a covering about a profile, said profile having a first and a second end, comprising the steps of:

cutting a length of said profile and said covering, said covering heated adjacent said cut holding the covering in position prior to overmolding, said covering co-extending along said length of said profile and positioned about said profile;

removing at least a portion of said heated portion of said covering from said profile so as to expose at least a portion of said profile thereby creating a first bonding region;

overmolding a thermoplastic polymer about a complete peripheral perimeter of said first bonding region of said profile that is chemically compatible with said profile so as to form a material-to-material leak-proof bond between said overmolded polymer and said profile and about at least a portion of a peripheral perimeter of said covering.

2. The process of claim 1 wherein said covering and said overmolded thermoplastic polymer are only partially chemically compatible, said process further comprising the steps of:

inserting a supplemental fastening means about an end of said covering;

apply an inward compressive force to said supplemental fastening means; and

said step of overmolding includes overmolding over at least a portion of said supplemental fastening means.

3. The process of claim 1 wherein

said step of overmolding produces a sealing means; and wherein

said overmolded thermoplastic polymer and said profile and said covering are all chemically compatible.

4. The process of claim 1 wherein

said profile is circular; and

said step of overmolding produces a sealing end, said sealing end comprising a sealing surface.

5. The process of claim 1 wherein

said covering is a corrugated tube; and

said step of overmolding produces a sealing end, said sealing end comprising a sealing surface.

6. The process of claim 1 which further comprises the step of crosslinking said overmolded polymer and said profile after said step of overmolding.

7. The process of claim 1 which further comprises the steps of

removing at least a portion of said covering from said second end of said profile so as to expose at least a portion of said profile thereby creating a second bonding region;

overmolding a thermoplastic polymer about a complete peripheral perimeter of said second bonding region of said profile that is chemically compatible with said profile so as to form a material-to-material leak-proof bond between said overmolded polymer and said profile and about at least a portion of a peripheral perimeter of said covering.

8. The process of claim 7 wherein said covering and said overmolded thermoplastic polymer are only partially chemically compatible, said process further comprising the steps of:

inserting a supplemental fastening means about a second end of said covering;

applying an inward compressive force to said supplemental fastening means; and

said step of overmolding includes overmolding at least a portion of said supplemental fastening means.

9. The process of claim 7 wherein

said step of overmolding about the second bonding region produces a sealing means; and wherein

said overmolded thermoplastic polymer about the second bonding region and said profile and said covering are all chemically compatible.

10. The process of claim 7 wherein

said profile is circular; and

said step of overmolding about the second bonding region produces a sealing end, said sealing end comprising a sealing surface.

11. The process of claim 7 which further comprises the step of

crosslinking said overmolded polymer and said profile after said step of overmolding about the second bonding region.

12. A process for securing a covering about a profile, said profile having a first and a second end, comprising the steps of:

cutting a length of said profile;

positioning a covering about said profile, said covering having a first end and a second end;

removing at least a portion of said covering from at least one first end of said profile so as to expose at least a portion of said profile thereby creating a first bonding region having a first bonding region;

applying heat to either the first end or second end of said covering adjacent to the first bonding region holding the covering in position prior to overmolding;

overmolding a first thermoplastic polymer about a complete peripheral perimeter of said first bonding region of said profile that is chemically compatible with said profile so as to form a material-to-material leak-proof bond between said overmolded polymer and said profile; and

overmolding a second thermoplastic polymer about at least a portion of a peripheral perimeter of said covering co-extending partway along said length of said profile.