IP Library Granted Patent US 8,127,383
Granted Patent B2
US 8,127,383 · App. 12/627,233 · Granted Mar 6, 2012

Titanium mattress member

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Quick Facts
Patent No.
US 8,127,383
App. No.
12/627,233
Granted
Mar 6, 2012
Kind
B2
Abstract

A versatile support member constructed of a metallic mesh is provided in a bedding product. The support member is placed on top of the mattress core (whether foam or spring coil) before the mattress cover is attached. The support member may be constructed of titanium wire in a woven or welded mesh grid or web configuration, although other metals (such as, but not limited to, vanadium, chromium, platinum, molybdenum, nickel, iron, zinc), alloys thereof, or fiber composites (such as, but not limited to, carbon or graphite) may be used. The support member may be directly attached to the core or may be secured to the upper or lower border rods by hog rings, stitching, lacing, or other conventional means.

Claims (29)

1. A method of manufacturing a bedding product, comprising:

furnishing a resilient core having at least one major surface;

placing at least one support member across the core extending from a perimeter side of the core to an opposite perimeter side of the core, the support members comprising metallic matrices, wherein

the metallic matrices are configured to extend continuously across the core from the perimeter side of the core to the opposite perimeter side of the core,

the structure of each metallic matrix is substantially the same from the perimeter side of the core to the opposite perimeter side of the core, and

the metallic matrices add firmness to the support members so as to enhance the resiliency of the core in selected areas of the bedding product.

2. The method of claim 1 , wherein the metallic matrices include a metallic mesh.

3. The method of claim 1 , wherein the metallic matrices include titanium.

4. The method of claim 1 , wherein the metallic matrices include fibers.

5. The method of claim 4 , wherein the fibers include metal fibers.

6. The method of claim 4 , wherein the fibers include composite fibers.

7. The method of claim 6 , wherein the composite fibers include graphite.

8. The method of claim 4 , wherein the fibers include natural fibers.

9. The method of claim 8 , wherein the natural fibers include at least one of cotton and wool.

10. The method of claim 4 , wherein the fibers include synthetic fibers.

11. The method of claim 10 , wherein the synthetic fibers include at least one of Kevlar and Nylon.

12. A support member for adjusting a firmness of a sleeping surface of a bedding product, comprising:

a metallic matrix disposed on a core of the bedding product, wherein the matrix is configured to extend continuously across a width of the sleeping surface from a first side surface of the bedding product to a second side surface of the bedding product, and wherein a width of the matrix is less than a length of the bedding product, and

the structure of the matrix is substantially the same across the width of the sleeping surface.

13. The support member of claim 12 , wherein the metallic matrix includes a metallic mesh.

14. The support member of claim 12 , wherein the metallic matrix includes titanium.

15. The support member of claim 12 , wherein the metallic matrix includes fibers.

16. The support member of claim 15 , wherein the fibers include metal fibers.

17. The support member of claim 15 , wherein the fibers include composite fibers.

18. The support member of claim 17 , wherein the composite fibers include graphite.

19. The support member of claim 15 , wherein the fibers include natural fibers.

20. The support member of claim 19 , wherein the natural fibers include at least one of cotton and wool.

21. The support member of claim 15 , wherein the fibers include synthetic fibers.

22. The support member of claim 21 , wherein the synthetic fibers include at least one of Kevlar and Nylon.

Assignments (20)
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.
Reel/Frame 064185/0293 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 040813/1075 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059925/0322 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0175 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0213 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0136 →
RELEASE OF SECURITY INTEREST Recorded Nov 18, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
To: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; NATIONAL BEDDING COMPANY L.L.C.
Reel/Frame 040647/0639 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA INFORMATION FROM UBS AG, STAMFORD BRANCH, AS AGENT TO MORGAN STANLEY SENIOR FUNDING, INC. PREVIOUSLY RECORDED ON REEL 029128 FRAME 0126. ASSIGNOR(S) HEREBY CONFIRMS THE RECEIVING PARTY DATA INFORMATION. Recorded May 1, 2014
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
Reel/Frame 032810/0697 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0091 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0126 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: U.S. BANK NATIONAL ASSOCIATION
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
Reel/Frame 029116/0159 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; DREAMWELL, LTD.
Reel/Frame 029117/0648 →
SECURITY AGREEMENT Recorded Feb 19, 2010
From: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; SIMMONS HOLDCO, LLC
To: WACHOVIA CAPITAL FINANCE CORPORATION (NEW ENGLAND), AS AGENT
Reel/Frame 023957/0451 →
SECURITY AGREEMENT Recorded Jan 25, 2010
From: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 023839/0483 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2010
From: GLADNEY, RICHARD F.; HELLYER, ROBERT
To: DREAMWELL, LTD.
Reel/Frame 023841/0881 →