IP Library Granted Patent US 7,859,813
Granted Patent B2
US 7,859,813 · App. 12/627,775 · Granted Dec 28, 2010

Shutoff system for pool or spa

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Quick Facts
Patent No.
US 7,859,813
App. No.
12/627,775
Granted
Dec 28, 2010
Kind
B2
Abstract

A control system for a bathing installation which has one or more electrically powered devices. A line voltage service is connected through a GFCI to power the electrically powered devices, the GFCI adapted to interrupt the service upon detection of a ground fault. A trip circuit may induce a ground fault and trip the GFCI in response to a trip signal, thereby disabling application of electrical power to the electrically powered devices. An electronic circuit is responsive to a fault condition for generating the trip signal.

Claims (48)

1. A method for controlling a bathing installation, comprising:

sensing a water temperature of water in a bathing installation tub or a recirculating water flow path for the bathing installation;

starting a timer when said sensed water temperature equals a first predetermined temperature threshold;

stopping and resetting the timer if said water temperature falls to a second predetermined temperature threshold which is less than said first threshold;

entering a fault mode if:

said sensed water temperature has risen by a first temperature increment within a first preceding time interval since the timer was started, and is now equal to or greater than a third predetermined threshold which is greater than said first threshold.

2. A method for controlling a spa, comprising:

sensing a water temperature of water in a spa tub or a recirculating spa water flow path;

starting a timer when said sensed water temperature equals a first predetermined temperature threshold;

stopping and resetting the timer if said water temperature falls to a second predetermined temperature threshold which is less than said first threshold;

entering a fault mode if said sensed water temperature has risen by a second temperature increment since said timer was last started, and is now equal to or greater than a fourth predetermined threshold which is greater than said third threshold.

3. A method for controlling a spa, comprising:

sensing a water temperature of water in a spa tub or a recirculating spa water flow path;

starting a timer when said sensed water temperature equals a first predetermined temperature threshold;

stopping and resetting the timer if said water temperature falls to a second predetermined temperature threshold which is less than said first threshold;

entering a fault mode if said sensed water temperature has risen by a third temperature increment since said timer was last started, and is now greater than or equal to said fourth predetermined threshold, and said timer has been running for at least a second preceding time interval.

4. The method of claim 3 , wherein said fault mode includes setting a fault flag in a nonvolatile memory.

5. The method of claim 3 , further comprising performing a disable function after setting said default flag to disable power from said spa.

6. The method of claim 5 , wherein said performing a disable function comprises:

inducing a ground fault to trip a ground fault circuit interrupter circuit.

7. A method for controlling a spa, comprising:

sensing a water temperature of water in a spa tub or a recirculating spa water flow path;

starting a timer when said sensed water temperature equals a first predetermined temperature threshold;

stopping and resetting the timer if said water temperature falls to a second predetermined temperature threshold which is less than said first threshold;

entering a fault mode if:

(i) said sensed water temperature has risen by a first temperature increment within a first preceding time interval since the timer was started, and is now equal to or greater than a third predetermined threshold which is greater than said first threshold;

(ii) said sensed water temperature has risen by a second temperature increment since said timer was last started, and is now equal to or greater than a fourth predetermined threshold which is greater than said third threshold; or

(iii) said sensed water temperature has risen by a third temperature increment since said timer was last started, and is now greater than or equal to said fourth predetermined threshold, and said timer has been running for at least a second preceding time interval.

8. The method of claim 7 , wherein said fault mode includes setting a fault flag in a nonvolatile memory.

9. The method of claim 8 , further comprising performing a disable function after setting said default flag to disable power from said spa.

10. The method of claim 9 , wherein said performing a disable function comprises:

simulating a ground fault to trip a ground fault circuit interrupter circuit.

11. A method for monitoring and controlling operation of a spa installation including a spa vessel for holding water, a line voltage electrical supply, an electronic controller, a ground fault interrupt circuit (GFCI), a water heater system and a pump for recirculating water through a recirculating water flow path, comprising:

sensing a stoppage or restricted flow in the water flow path;

inducing a ground fault to trip the GFCI to interrupt power to the pump.

12. The method of claim 11 , wherein said sensing a stoppage or restricted flow in the water flow path comprises:

monitoring an electrical output signal from a pressure sensor mounted to sense a water pressure in the water flow path.

13. The method of claim 1 , wherein said sensing a water temperature comprises sensing a water temperature in a recirculating water flow path, and comprises:

activating a water pump to circulate water from the tub through the water flow path past a temperature sensor so that the temperature sensor is sensing water temperature indicative of water temperature in the tub.

14. The method of claim 13 , wherein said activating a water pump is performed during a filter cycle conducted periodically, to pass water through a filter connected in the recirculating water flow path without activating a water heater.

15. The method of claim 14 , further comprising:

activating a filter cycle on a predetermined periodic schedule even in the event the bathing installation is in a sleep or an economy mode.

16. The method of claim 13 , wherein the temperature sensor is located in the water recirculation path adjacent an input to a water heater in the path.

17. The method of claim 1 , wherein said fault mode comprises performing a disable function to disable power from said spa.

18. The method of claim 2 , wherein said entering said fault mode includes declaring a stuck relay condition.

19. The method of claim 18 , wherein said fault mode further comprises starting a disable algorithm in a bathing installation electronic controller to trip a ground fault circuit interrupter to disable power to the bathing installation.

20. The method of claim 3 , wherein said sensing a water temperature comprises sensing a water temperature in the recirculating water flow path, and comprises:

activating a water pump to circulate water from the tub through the water flow path past a temperature sensor so that the temperature sensor is sensing water temperature indicative of water temperature in the tub.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBER 8191183 PREVIOUSLY RECORDED AT REEL: 054344 FRAME: 0637. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Aug 10, 2021
From: BMO HARRIS BANK, N.A.
To: BALBOA WATER GROUP, LLC
Reel/Frame 057144/0919 →
RELEASE OF SECURITY INTEREST Recorded Nov 6, 2020
From: BMO HARRIS BANK, N.A.
To: BALBOA WATER GROUP, LLC
Reel/Frame 054344/0627 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 6, 2020
From: BALBOA WATER GROUP, LLC
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 054341/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2020
From: CLINE, DAVID J.; CORRINGTON, RICHARD D.; DAYSTROM, STEFAN
To: BALBOA INSTRUMENTS, INC.
Reel/Frame 054194/0564 →
RELEASE OF SECURITY INTEREST Recorded Mar 20, 2020
From: PNC BANK, NATIONAL ASSOCIATION
To: BALBOA WATER GROUP, INC.; BALBOA INSTRUMENTS, INC.; G-G DISTRIBUTION AND DEVELOPMENT CO., INC.; SPA & BATH HOLDINGS, INC.; BALBOA WATER GROUP, LLC
Reel/Frame 052918/0717 →
ENTITY CONVERSION Recorded Mar 11, 2020
From: BALBOA WATER GROUP, INC.
To: BALBOA WATER GROUP, LLC
Reel/Frame 052150/0661 →
PATENT SECURITY AGREEMENT Recorded Feb 12, 2020
From: BALBOA WATER GROUP, LLC
To: BMO HARRIS BANK N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 051906/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2013
From: BALBOA INSTRUMENTS, INC.
To: BALBOA WATER GROUP, INC.
Reel/Frame 030965/0092 →
SECURITY AGREEMENT Recorded Aug 5, 2013
From: BALBOA WATER GROUP, LLC; BALBOA INSTRUMENTS, INC.; G-G DISTRIBUTION AND DEVELOPMENT CO., INC.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 030955/0130 →