IP Library Granted Patent US 8,920,973
Granted Patent B2
US 8,920,973 · App. 12/629,489 · Granted Dec 30, 2014

Manufacturing method of positive electrode active material and positive electrode active material

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Quick Facts
Patent No.
US 8,920,973
App. No.
12/629,489
Granted
Dec 30, 2014
Kind
B2
Abstract

A positive electrode active material for nonaqueous electrolyte secondary batteries includes a coating layer containing at least nickel (Ni) and/or manganese (Mn) on the surface of a complex oxide particle containing lithium (Li) and cobalt (Co), wherein a binding energy value obtained by analysis of a surface state by an ESCA surface analysis on the surface of the coating layer is 642.0 eV or more and not more than 642.5 eV in an Mn2p3 peak, and a peak interval of Co—Mn is 137.6 eV or more and not more than 138.0 eV.

Claims (22)

1. A positive electrode active material for nonaqueous electrolyte secondary batteries comprising a coating layer containing at least one of nickel and manganese on a surface of a complex oxide particle containing lithium and cobalt, wherein:

a binding energy value obtained by analysis of a surface state by an ESCA surface analysis on the surface of the coating layer is 642.0 eV or more and not more than 642.5 eV in an Mn2p3 peak, and a peak interval of Co—Mn is 137.6 eV or more and not more than 138.0 eV; and

the positive electrode active material has an average composition represented by the following general formula (1)

Li p Ni (1-q-r-s) Mn q Co r M1 s O (2-y)   (1)

wherein M1 represents at least one member selected among elements belonging to the Groups 2 to 15 but other than nickel, manganese and cobalt; and p, q, r, s and y represent values falling within the ranges of 0≦p≦1.5, 0≦q≦1.0, 0≦r≦1.0, 0≦s≦1.0 and −0.10≦y≦0.20, respectively; and

wherein the complex oxide particle is subjected to a heat treatment after the coating layer is formed thereon, wherein the heat treatment is performed under an inert atmosphere.

2. The positive electrode active material for nonaqueous electrolyte secondary batteries according to claim 1 , wherein a surface coating amount of the coating layer is 0.5 mole % or more and not more than 20 mole % relative to the complex oxide particle.

3. A nonaqueous electrolyte secondary battery comprising:

a positive electrode including a positive electrode active material having a coating layer containing at least one of nickel and manganese on a surface of a complex oxide particle containing lithium and cobalt, wherein:

a binding energy value obtained by analysis of a surface state by an ESCA surface analysis on the surface of the coating layer is 642.0 eV or more and not more than 642.5 eV in an Mn2p3 peak, and a peak interval of Co—Mn is 137.6 eV or more and not more than 138.0 eV;

a negative electrode

a separator disposed on the opposing surface between the positive electrode and the negative electrode; and

a nonaqueous electrolyte, wherein the positive electrode active material has and average composition represented by the following general formula (1)

Li p Ni (1-q-r-s) Mn q Co r M1 s O (2-y)   (1)

wherein M1 represents at least one member selected among elements belonging to the Groups 2 to 15 but other than nickel, manganese and cobalt; and p, q, r, s and y represent values falling within the ranges of 0≦p≦1.5, 0≦q≦1.0, 0≦r≦1.0, 0≦s≦1.0 and −0.10≦y≦0.20, respectively; and

wherein the complex oxide particle is subjected to a heat treatment after the coating layer is formed thereon, wherein the heat treatment is performed under an inert atmosphere.

4. The nonaqueous electrolyte secondary battery according to claim 3 , wherein

a charge voltage is 4.25 V or more and not more than 4.55 V.

5. The nonaqueous electrolyte secondary battery according to claim 4 , wherein a surface coating amount of the coating layer is 0.5 mole % or more and not more than 20 mole % relative to the complex oxide particle.

6. The positive electrode active material for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the complex oxide particle is subjected to a first heat treatment at a first temperature to form the coating layer, wherein the complex oxide particle is subjected to a second heat treatment at a second temperature after the coating layer is formed thereon, and wherein the second temperature is less than or equal to the first temperature.

7. The positive electrode active material for nonaqueous electrolyte secondary batteries according to claim 6 , wherein the complex oxide particle is cooled between the first and second heat treatments.

8. The positive electrode active material for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the heat treatment is performed at a temperature of 650° C. to 950° C.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2010
From: TAKEI, YUKI
To: SONY CORPORATION
Reel/Frame 023996/0089 →