IP Library Granted Patent US 8,123,631
Granted Patent B2
US 8,123,631 · App. 12/629,594 · Granted Feb 28, 2012

Multi-layer core golf ball

Assignee: Acushnet Company
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Quick Facts
Patent No.
US 8,123,631
App. No.
12/629,594
Granted
Feb 28, 2012
Kind
B2
Abstract

Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core consists of a large center and a thin outer core layer that are both soft relative to a hard, thin intermediate core layer.

Claims (31)

1. A golf ball comprising:

a center formed from a first rubber composition and having a diameter of from 1.300 inches to 1.520 inches, a center hardness of from 35 Shore C to 70 Shore C and a surface hardness of from 50 Shore C to 95 Shore C;

an intermediate core layer formed from a second rubber composition and having a surface hardness of 85 Shore C or greater;

an outer core layer formed from a third rubber composition and having a surface hardness of 80 Shore C or greater; and

a cover layer formed from a composition having a material hardness of from 30 Shore D to 65 Shore D;

wherein the surface hardness of the intermediate core layer is greater than the surface hardness of the center and the surface hardness of the outer core layer.

2. The golf ball of claim 1 , wherein the outer core layer has an outside diameter of from 1.580 inches to 1.660 inches.

3. The golf ball of claim 1 , wherein the outer core layer has an outside diameter of from 1.600 inches to 1.620 inches.

4. The golf ball of claim 3 , wherein the diameter of the center is from 1.350 inches to 1.450 inches, the intermediate core layer has a thickness of from 0.040 inches to 0.060 inches, and the outer core layer has a thickness of from 0.020 inches to 0.035 inches.

5. The golf ball of claim 1 , wherein the center hardness is from 55 Shore C to 60 Shore C and the surface hardness of the center is from 70 Shore C to 90 Shore C.

6. The golf ball of claim 5 , wherein the surface hardness of the center is from 75 Shore C to 85 Shore C.

7. The golf ball of claim 1 , wherein the center has a compression of from 60 to 80.

8. The golf ball of claim 7 , wherein the core has an overall core compression of from 90 to 110.

9. The golf ball of claim 1 , wherein the surface hardness of the intermediate core layer is from 85 Shore C to 95 Shore C.

10. The golf ball of claim 1 , wherein the surface hardness of the intermediate core layer is from 89 Shore C to 93 Shore C.

11. The golf ball of claim 1 , wherein the surface hardness of the intermediate core layer is greater than the surface hardness of the center, the surface hardness of the outer core layer, and the surface hardness of the cover layer.

12. The golf ball of claim 1 , wherein the surface hardness of the outer core layer is from 80 Shore C to 95 Shore C.

13. The golf ball of claim 1 , wherein the surface hardness of the outer core layer is from 80 Shore C to 92 Shore C.

14. The golf ball of claim 1 , wherein the outer core layer has a specific gravity≧the specific gravity of the intermediate core layer and the specific gravity of the center.

15. The golf ball of claim 1 , wherein the cover layer is formed from a polyurethane, polyurea, or polyurethane-urea hybrid composition having a flexural modulus of from 5,000 psi to 50,000 psi, and wherein the material hardness of the cover composition is from 40 Shore D to 60 Shore D.

16. A golf ball consisting essentially of:

a core having an overall diameter of from 1.580 inches to 1.660 inches, an overall core compression of from 85 to 115, and consisting of:

a center formed from a first rubber composition and having a diameter of from 1.350 inches to 1.500 inches, a center hardness of from 50 Shore C to 65 Shore C, and a surface hardness of from 70 Shore C to 85 Shore C;

an intermediate core layer formed from a second rubber composition and having a surface hardness of 85 Shore C or greater; and

an outer core layer formed from a third rubber composition; and

a cover layer formed from a polyurethane, polyurea, or polyurethane-urea hybrid composition having a flexural modulus of from 12,000 psi to 24,000 psi and a material hardness of from 40 Shore D to 60 Shore D;

wherein the surface hardness of the intermediate core layer is greater than the surface hardness of the center and the surface hardness of the outer core layer.

17. The golf ball of claim 16 , wherein the overall diameter of the core is from 1.600 inches to 1.620 inches.

18. The golf ball of claim 17 , wherein the diameter of the center is from 1.350 inches to 1.450 inches, the intermediate core layer has a thickness of from 0.040 inches to 0.060 inches, and the outer core layer has a thickness of from 0.020 inches to 0.035 inches.

19. The golf ball of claim 16 , wherein the center hardness is from 55 Shore C to 60 Shore C, the surface hardness of the center is from 75 Shore C to 85 Shore C, the surface hardness of the intermediate core layer is from 85 Shore C to 95 Shore C, and the surface hardness of the outer core layer is from 80 Shore C to 92 Shore C.

20. The golf ball of claim 19 , wherein the surface hardness of the intermediate core layer is greater than the surface hardness of the center, the surface hardness of the outer core layer, and the surface hardness of the cover layer.

Assignments (6)
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (027347/0053) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0259 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
SECURITY AGREEMENT Recorded Dec 8, 2011
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 027347/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2009
From: SULLIVAN, MICHAEL J.; LADD, DEREK A.
To: ACUSHNET COMPANY
Reel/Frame 023595/0503 →
Continuity (2)
Continuation In Part 11972240 · Jan 10, 2008
Related Publication 20100075780A1 · Mar 25, 2010