IP Library Granted Patent US 8,271,146
Granted Patent B2
US 8,271,146 · App. 12/630,107 · Granted Sep 18, 2012

Maximized battery run-time in a parallel UPS system

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Quick Facts
Patent No.
US 8,271,146
App. No.
12/630,107
Granted
Sep 18, 2012
Kind
B2
Abstract

An uninterruptible power supply (UPS) includes a plurality of UPS modules. Each of the UPS modules has a battery that provides power to a protected load in the event of a utility power failure. A plurality of controllers control how much power each of the batteries deliver to the protected load, and a communication bus allows the controllers to exchange information about the battery voltages. One of the controllers calculates the average battery voltage of the plurality of batteries and adjusts the amount of energy provided by an individual battery such that the battery voltage is about equal to the average battery voltage.

Claims (56)

1. A method of controlling battery voltages in each of a plurality of uninterruptible power supply (UPS) modules, comprising:

reducing energy delivered from a first battery to a protected load to about zero;

determining whether an inverter delivering power from a second battery to the protected load is overloaded;

increasing the energy delivered from the first battery until the inverter is not overloaded;

determining an overload runtime of the inverter;

determining a battery runtime of the first battery; and

if the battery runtime of the first battery is less than the overload runtime of the inverter, reducing the energy of the first battery such that the inverter is overloaded.

2. The method of claim 1 , further comprising:

determining a battery runtime of the second battery; and

if no inverter is placed in overload by reducing the energy of the first battery, balancing the battery runtime of the first battery against the battery runtime of the second battery.

3. The method of claim 1 , further comprising the step of balancing the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

4. The method of claim 1 , wherein the first battery is associated with one of the UPS modules that has lost utility power.

5. The method of claim 4 , wherein the reducing step is triggered by the UPS module losing utility power.

6. A method of controlling an uninterruptible power supply comprising:

determining an overload runtime of an inverter;

determining a battery runtime of at least one battery delivering power to a protected load;

if the battery runtime of the at least one battery is less than the overload runtime of the inverter, reducing the energy of the at least one battery such that the inverter is overloaded.

7. The method of claim 6 , further including the step of balancing the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

8. The method of claim 6 , wherein the at least one battery is associated with a UPS module that has lost utility power.

9. The method of claim 8 , wherein the determining steps are triggered by the UPS module losing utility power.

10. An uninterruptible power supply (UPS) system, comprising:

a plurality of UPS modules, each UPS module including a battery that provides power to a protected load in the event of a utility power failure;

a plurality of controllers that control how much power each of the batteries deliver to the protected load;

a communication bus that allows the controllers to exchange information about the battery voltages;

wherein at least one of the controllers is configured to:

reduce the amount of power provided by a first battery to about zero and, if an overload condition is indicated on the communication bus, increase the power provided by the first battery until the overload condition is corrected;

wherein the at least one controller is further configured to:

determine an overload runtime of an inverter;

determine a battery runtime of the first battery; and

if the battery runtime of the first battery is less than the overload runtime of the inverter, reduce the power of the first battery such that the inverter is overloaded.

11. The system of claim 10 , wherein the inverter delivers power through a second battery to the protected overload and wherein the at least one controller is further configured to—

determine a battery runtime of the second battery; and

if no inverter is placed in overload by reducing the energy of the first battery, balance the battery runtime of the first battery against the battery runtime of the second battery.

12. The system of claim 10 , wherein the at least one controller is further configured to balance the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

13. The system of claim 10 , wherein the first battery is associated with one of the UPS modules that has lost utility power.

14. The system of claim 13 , wherein the at least one controller is further configured to reduce the amount of power provided by the first battery in response to the UPS module losing utility power.

15. An uninterruptible power supply (UPS) system, comprising:

a plurality of UPS modules, each UPS module including a battery that provides power to a protected load;

a plurality of controllers that control how much power each of the batteries deliver to the protected load;

a communication bus that allows the controllers to exchange information about battery voltages;

wherein at least one of the controllers compares an estimated battery runtime of a first battery with an inverter overload runtime of an inverter and if the estimated battery runtime is less than the overload runtime reduces the power provided by the first battery to the protected load.

16. The system of claim 15 , wherein the at least one controller further balances the battery runtime against the overload runtime of the inverter by intentionally placing the inverter in an overload condition.

17. The system of claim 15 , wherein the first battery runtime is associated with a UPS module that has lost utility power.

18. The system of claim 17 , wherein the controller compares the estimated battery runtime with the inverter overload runtime in response to the UPS module losing utility power.

19. A method of controlling battery voltages in each of a plurality of uninterruptible power supply (UPS) modules, comprising:

reducing energy delivered from a first battery, through a first inverter of a first UPS module that has lost utility power, to a protected load to about zero;

determining whether a second inverter, of a second UPS module, delivering power to the protected load is overloaded; and

determining an overload runtime of the second inverter;

determining a battery runtime of the first battery;

balancing the battery runtime of the first battery against the overload runtime of the second inverter, including intentionally placing the second inverter in an overload condition.

20. The method of claim 6 , further comprising:

determining a battery runtime of a first battery and a second battery delivering power to the protected load; and

if no inverter is placed in overload by reducing the energy of the first battery, balancing the battery runtime of the first battery against the battery runtime of the second battery.

21. The system of claim 16 , wherein the inverter delivers power through a second battery to the protected overload and wherein the at least one controller is further configured to:

determine a battery runtime of the second battery; and

if no inverter is placed in an overload condition, balance the battery runtime of the first battery against the battery runtime of the second battery.

Assignments (9)
SECURITY INTEREST Recorded Oct 26, 2021
From: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.
To: UMB BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 057923/0782 →
SECURITY AGREEMENT Recorded Mar 3, 2020
From: ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.; VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A.
Reel/Frame 052076/0874 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: JPMORGAN CHASE BANK, N.A.
To: VERTIV CORPORATION (F/K/A ALBER CORP.); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT CORPORATION); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT FREMONT, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT HUNTSVILLE, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT REDMOND CORP.); ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV CORPORATION (F/K/A EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.); VERTIV CORPORATION (F/K/A LIEBERT CORPORATION)
Reel/Frame 052065/0666 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: THE BANK OF NEW YORK MELLON TRUST COMPANY N.A.
To: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.
Reel/Frame 052071/0913 →
SECOND LIEN SECURITY AGREEMENT Recorded Jun 10, 2019
From: VERTIV IT SYSTEMS, INC.; VERTIV CORPORATION; VERTIV NORTH AMERICA, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV ENERGY SYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049415/0262 →
CHANGE OF NAME Recorded Sep 19, 2018
From: LIEBERT CORPORATION
To: VERTIV CORPORATION
Reel/Frame 047110/0573 →
SECURITY AGREEMENT Recorded Dec 2, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040797/0615 →
SECURITY AGREEMENT Recorded Dec 1, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040783/0148 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2012
From: HEBER, BRIAN P.; ESCHHOFEN, KEVIN; MARWALI, MOHAMMAD NANDA; BUSH, TERRY D.
To: LIEBERT CORPORATION
Reel/Frame 028536/0203 →