Cables with bend insensitive optical fibers
View Patent ↗Fiber optic cables and methods of manufacturing fiber optic cables are disclosed herein. According to one embodiment, a fiber optic cable includes a plurality of optical fibers having a lay length of greater than 160 mm. The fiber optic cable also includes strength material surrounding the plurality of optical fibers and a polymer jacket surrounding the strength material. Each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than or equal to about 0.6 dB when wrapped one turn around a 7.5 mm mandrel.
1. A fiber optic cable comprising:
a plurality of optical fibers, wherein any lay length of the optical fibers is greater than or equal to about 1000 mm;
strength material surrounding the plurality of optical fibers, wherein any lay length of the strength material is greater than or equal to about 1000 mm; and
a polymer jacket surrounding the strength material;
wherein each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.
2. The fiber optic cable of claim 1 , wherein the strength material comprises strength members that are substantially parallel to one another.
3. The fiber optic cable of claim 1 , wherein the strength material is stranded around the plurality of optical fibers.
4. The fiber optic cable of claim 1 , wherein the plurality of optical fibers are substantially parallel to one another.
5. The fiber optic cable of claim 1 , wherein the plurality of optical fibers is stranded.
6. The fiber optic cable of claim 1 , wherein each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.2 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.
7. The fiber optic cable of claim 1 , wherein each of the optical fibers is a configured to exhibit a bend-induced optical attenuation of no more than 0.1 dB when wrapped one turn around a 10 mm diameter mandrel at all wavelengths between 800 nm and 1400 nm.
8. The fiber optic cable of claim 1 , wherein each of the optical fibers is tight buffered optical fiber.
9. The fiber optic cable of claim 1 , wherein the strength material comprises aramid fibers.
10. A fiber optic cable comprising:
a plurality of tight buffered optical fibers having a lay length of greater than 1000 mm, wherein each optical fiber comprises a core and a cladding that surrounds and is directly adjacent to the core, wherein the cladding of each optical fiber is surrounded by at least one coating, wherein the coating includes a low-modulus primary coating and a high-modulus secondary coating, wherein the coating is surrounded by the tight buffer, and wherein the tight buffer of each optical fiber is a substantially-cylindrical, outer extrusion of polymeric material that extends substantially coaxially around and is fixedly connected to the corresponding optical fiber;
strength material surrounding the plurality of tight buffered optical fibers; and
a polymer jacket surrounding the strength material;
wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.
11. The fiber optic cable of claim 10 , wherein the plurality of tight buffered optical fibers are substantially parallel to one another.
12. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.2 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.
13. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of no more than 0.1 dB when wrapped one turn around a 10 mm diameter mandrel at all wavelengths between 800 nm and 1400 nm.
14. The fiber optic cable of claim 10 , wherein the strength material comprises strength members that are substantially parallel to one another.
15. The fiber optic cable of claim 10 , wherein the strength material has a lay length greater than or equal to about 500 mm.
16. The fiber optic cable of claim 10 , wherein the strength material has a lay length greater than or equal to about 1000 mm.
17. The fiber optic cable of claim 16 , wherein the strength material comprises aramid fibers.
18. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers exhibits an intrinsic optical attenuation of less than or equal to about 3.0 dB/km.
19. The fiber optic cable of claim 10 , wherein there are at least 24 of the tight buffered optical fibers in the fiber optic cable.
20. The fiber optic cable of claim 10 , wherein the polymeric material of the tight buffer is polyvinyl chloride.
21. The fiber optic cable of claim 10 , wherein the optical fibers are stranded together with a lay length that approaches infinity.
22. A fiber optic cable comprising:
a plurality of tight buffered optical fibers having a lay length of greater than 1000 mm, wherein the tight buffer of each optical fiber is a substantially-cylindrical, outer extrusion of polymeric material that extends substantially coaxially around and is fixedly connected to the corresponding optical fiber, wherein:
a first group of the tight buffered optical fibers resides within an inner layer and a second group of the tight buffered optical fibers resides within an outer layer; and
the first group is immediately adjacent to the second group;
strength material surrounding the plurality of tight buffered optical fibers; and
a polymer jacket surrounding the strength material;
wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.
23. The fiber optic cable of claim 22 , wherein when flattened, the optical fibers of the inner and outer layers intermingle to minimize crushing forces and attenuation.
24. The fiber optic cable of claim 22 , wherein the inner layer comprises three inner optical fibers and the outer layer comprises nine outer optical fibers.
25. The fiber optic cable of claim 22 , wherein strength material is not positioned between the inner and outer layers of optical fibers, whereby when the cable is bent, the optical fibers there are easily displaced to form a flattened configuration at the bend.
26. The fiber optic cable of claim 22 , wherein the outer layer of the optical fibers is positioned immediately adjacent to and surrounding the inner layer of optical fibers, thereby helping to reduce the diameter of the cable.