IP Library Granted Patent US 8,224,140
Granted Patent B2
US 8,224,140 · App. 12/636,044 · Granted Jul 17, 2012

Cables with bend insensitive optical fibers

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Quick Facts
Patent No.
US 8,224,140
App. No.
12/636,044
Granted
Jul 17, 2012
Kind
B2
Abstract

Fiber optic cables and methods of manufacturing fiber optic cables are disclosed herein. According to one embodiment, a fiber optic cable includes a plurality of optical fibers having a lay length of greater than 160 mm. The fiber optic cable also includes strength material surrounding the plurality of optical fibers and a polymer jacket surrounding the strength material. Each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than or equal to about 0.6 dB when wrapped one turn around a 7.5 mm mandrel.

Claims (40)

1. A fiber optic cable comprising:

a plurality of optical fibers, wherein any lay length of the optical fibers is greater than or equal to about 1000 mm;

strength material surrounding the plurality of optical fibers, wherein any lay length of the strength material is greater than or equal to about 1000 mm; and

a polymer jacket surrounding the strength material;

wherein each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.

2. The fiber optic cable of claim 1 , wherein the strength material comprises strength members that are substantially parallel to one another.

3. The fiber optic cable of claim 1 , wherein the strength material is stranded around the plurality of optical fibers.

4. The fiber optic cable of claim 1 , wherein the plurality of optical fibers are substantially parallel to one another.

5. The fiber optic cable of claim 1 , wherein the plurality of optical fibers is stranded.

6. The fiber optic cable of claim 1 , wherein each of the optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.2 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.

7. The fiber optic cable of claim 1 , wherein each of the optical fibers is a configured to exhibit a bend-induced optical attenuation of no more than 0.1 dB when wrapped one turn around a 10 mm diameter mandrel at all wavelengths between 800 nm and 1400 nm.

8. The fiber optic cable of claim 1 , wherein each of the optical fibers is tight buffered optical fiber.

9. The fiber optic cable of claim 1 , wherein the strength material comprises aramid fibers.

10. A fiber optic cable comprising:

a plurality of tight buffered optical fibers having a lay length of greater than 1000 mm, wherein each optical fiber comprises a core and a cladding that surrounds and is directly adjacent to the core, wherein the cladding of each optical fiber is surrounded by at least one coating, wherein the coating includes a low-modulus primary coating and a high-modulus secondary coating, wherein the coating is surrounded by the tight buffer, and wherein the tight buffer of each optical fiber is a substantially-cylindrical, outer extrusion of polymeric material that extends substantially coaxially around and is fixedly connected to the corresponding optical fiber;

strength material surrounding the plurality of tight buffered optical fibers; and

a polymer jacket surrounding the strength material;

wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.

11. The fiber optic cable of claim 10 , wherein the plurality of tight buffered optical fibers are substantially parallel to one another.

12. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.2 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.

13. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of no more than 0.1 dB when wrapped one turn around a 10 mm diameter mandrel at all wavelengths between 800 nm and 1400 nm.

14. The fiber optic cable of claim 10 , wherein the strength material comprises strength members that are substantially parallel to one another.

15. The fiber optic cable of claim 10 , wherein the strength material has a lay length greater than or equal to about 500 mm.

16. The fiber optic cable of claim 10 , wherein the strength material has a lay length greater than or equal to about 1000 mm.

17. The fiber optic cable of claim 16 , wherein the strength material comprises aramid fibers.

18. The fiber optic cable of claim 10 , wherein each of the tight buffered optical fibers exhibits an intrinsic optical attenuation of less than or equal to about 3.0 dB/km.

19. The fiber optic cable of claim 10 , wherein there are at least 24 of the tight buffered optical fibers in the fiber optic cable.

20. The fiber optic cable of claim 10 , wherein the polymeric material of the tight buffer is polyvinyl chloride.

21. The fiber optic cable of claim 10 , wherein the optical fibers are stranded together with a lay length that approaches infinity.

22. A fiber optic cable comprising:

a plurality of tight buffered optical fibers having a lay length of greater than 1000 mm, wherein the tight buffer of each optical fiber is a substantially-cylindrical, outer extrusion of polymeric material that extends substantially coaxially around and is fixedly connected to the corresponding optical fiber, wherein:

a first group of the tight buffered optical fibers resides within an inner layer and a second group of the tight buffered optical fibers resides within an outer layer; and

the first group is immediately adjacent to the second group;

strength material surrounding the plurality of tight buffered optical fibers; and

a polymer jacket surrounding the strength material;

wherein each of the tight buffered optical fibers is configured to exhibit a bend-induced optical attenuation of less than 0.5 dB when wrapped one turn around a 10 mm diameter mandrel at an 850 nm wavelength.

23. The fiber optic cable of claim 22 , wherein when flattened, the optical fibers of the inner and outer layers intermingle to minimize crushing forces and attenuation.

24. The fiber optic cable of claim 22 , wherein the inner layer comprises three inner optical fibers and the outer layer comprises nine outer optical fibers.

25. The fiber optic cable of claim 22 , wherein strength material is not positioned between the inner and outer layers of optical fibers, whereby when the cable is bent, the optical fibers there are easily displaced to form a flattened configuration at the bend.

26. The fiber optic cable of claim 22 , wherein the outer layer of the optical fibers is positioned immediately adjacent to and surrounding the inner layer of optical fibers, thereby helping to reduce the diameter of the cable.

Assignments (2)
CHANGE OF NAME Recorded Sep 23, 2016
From: CORNING CABLE SYSTEMS LLC
To: CORNING OPTICAL COMMUNICATIONS LLC
Reel/Frame 040126/0818 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2009
From: HURLEY, WILLIAM C.
To: CORNING CABLE SYSTEMS LLC
Reel/Frame 023641/0895 →