Lens sheet and display panel
View Patent ↗To suppress malshaping in a lenticular lens sheet formed by using ultraviolet curing resin, which is caused due to an increase in the aspect ratio of cylindrical lenses and anisotropy of curing contraction. Notch sections are provided to the cylindrical lenses for sectioning the cylindrical lenses in a pseudo manner in the major axis direction (extending direction) of the cylindrical lenses so as to suppress the anisotropy of the curing contraction of the resin.
1. A lens sheet, comprising a substrate and a plurality of cylindrical lenses arranged in parallel at a constant pitch on a flat surface of the substrate by having lens extending directions in parallel to each other, wherein:
the cylindrical lenses neighboring to each other are isolated from each other so as not to overlap one another; and
notch sections are formed at one end part of a pitch direction of each of the cylindrical lenses from the one end part of the pitch direction of each of the cylindrical lenses towards other end part of the pitch direction in such a manner that the notch sections do not reach the other end part of the pitch direction of the cylindrical lenses, and a respective length of each of the notch sections in the lens pitch direction is greater than a corresponding length of each of the notch sections in a lens extending direction.
2. The lens sheet as claimed in claim 1 , wherein
the notch sections of the cylindrical lenses are formed at least by avoiding mirror symmetrical positions in the cylindrical lenses.
3. The lens sheet as claimed in claim 1 , wherein
the notch sections of the cylindrical lenses are formed at least not to be lined continuously on a same straight line on the flat surface of the substrate except the extending direction of the cylindrical lenses.
4. The lens sheet as claimed in claim 1 , wherein
linear protrusions are formed in areas between the cylindrical lenses or in the notch sections.
5. The lens sheet as claimed in claim 4 , wherein
the linear protrusions exhibit a liquid-repellent characteristic.
6. The lens sheet as claimed in claim 4 , wherein
sidewalls of the linear protrusions are formed to slope in such a manner that an isolated distance between two opposing sidewalls in neighboring linear protrusions gradually increases at least at upper edge parts thereof as going away from the flat surface.
7. The lens sheet as claimed in claim 1 , wherein
grooves having areas between the cylindrical lenses and the notch sections as upper aperture sections are formed.
8. The lens sheet as claimed in claim 7 , wherein
the grooves exhibit a liquid-repellent characteristic.
9. The lens sheet as claimed in claim 7 , wherein
the substrate is formed as a multi-layer structure having at least a layer that is in contact with the cylindrical lenses and a base layer that is in contact with the cylindrical lens contact layer;
the grooves are formed to go through the lens contact layer and reach at least into inside the base layer;
a width of the grooves at the base layer is formed wider than a width thereof at the lens contact layer; and
a sectional shape of the grooves is in an eave-like shape in which the lens contact layer is projected on the base layer.
10. The lens sheet as claimed in claim 1 , comprising a color filter provided on a flat surface of the substrate, which is on an opposite side of the flat surface where the cylindrical lenses are formed.
11. A display panel, comprising the lens sheet as claimed in claim 1 .
12. The display panel as claimed in claim 11 , wherein
the notch sections of the cylindrical lenses are located within a projection surface of light shielding regions that are provided at positions overlapping with pixel transistors on the display panel when viewed from a normal direction of the flat surface of the substrate.
13. The display panel as claimed in claim 11 , wherein
pixel aperture sections in pairs of two are arranged in a checkerwise pattern on the display panel.
14. The display panel as claimed in claim 13 , wherein:
each of the pixel aperture sections in the display panel is formed in a trapezoid shape; and the pairs of pixel aperture sections are continuously disposed in the extending direction of the cylindrical lenses at a constant pitch by having short sides of the pixel aperture sections opposing to each other by sandwiching light shielding regions that are provided at positions overlapping with pixel transistors.
15. A method for manufacturing a lens sheet which comprises a substrate and a plurality of cylindrical lenses arranged in parallel at a constant pitch on a flat surface of the substrate by having lens extending directions in parallel to each other, the method comprising:
disposing the cylindrical lenses neighboring to each other to be isolated from each other so as not to overlap one another; and
forming notch sections at one end part of a pitch direction of each of the cylindrical lenses from the one end part of the pitch direction of each of the cylindrical lenses towards other end part of the pitch direction in such a manner that the notch sections do not reach the other end part of the pitch direction of the cylindrical lenses, and a respective length of each of the notch sections in the lens pitch direction is greater than a corresponding length of each of the notch sections in a lens extending direction.
16. The method for manufacturing the lens sheet as claimed in claim 15 , wherein
the notch sections of the cylindrical lenses are formed at least by avoiding mirror symmetrical positions in the cylindrical lenses.
17. The method for manufacturing the lens sheet as claimed in claim 15 , wherein
the notch sections of the cylindrical lenses are formed at least not to be lined continuously on a same straight line on the flat surface of the substrate except the extending direction of the cylindrical lenses.
18. The method for manufacturing the lens sheet as claimed in claim 15 , comprising
forming linear protrusions in areas between the cylindrical lenses or in the notch sections.
19. The method for manufacturing the lens sheet as claimed in claim 15 , comprising
forming grooves by having areas between the cylindrical lenses and the notch sections as upper aperture sections.
20. The method for manufacturing the lens sheet as claimed in claim 19 , wherein
the substrate is a multi-layer structure having at least a layer that is in contact with the cylindrical lenses and a base layer that is in contact with the cylindrical lens contact layer; and
the grooves are formed to go through the lens contact layer and reach at least into inside the base layer.