Modular rack system
View Patent ↗A modular racking system for storing, displaying and dispensing optical contact lenses. The system includes a reconfigurable, vertically-stacked array of modules. Each module is assembled from standard panels and includes a number of tray positions. Removable trays are slidably mounted in the modules, are vertically repositionable within the modules, and are provided in differing product configurations for different types of products or packaging. A contact lens dispensing matrix is defined by various positional indicia within the racking system, to designate various contact lens characteristics.
1. A modular racking system for contact lenses, comprising:
a support base having a plurality of removable caster wheels for conversion between movable use with the caster wheels and stationary use without the caster wheels, and defining a tool-receiving chamber therein;
a plurality of stackable modules arranged in a vertical array, each stackable module defining a plurality of tracks for receiving vertically repositionable product trays therein, the vertically repositionable product trays sliding horizontally in and out of the stackable module, wherein the plurality of stackable modules comprises a lowermost stackable module that is releasably coupled to the support base and an uppermost stackable module above the lowermost stackable module;
wherein each of the stackable modules comprises a back panel, and left and right side panels releasably coupled to the back panel;
wherein the vertically repositionable product trays define product positions arranged in a plurality of rows and a plurality of columns, and wherein the rows are labeled with first indicia designating a first contact lens characteristic, and the columns are labeled with second indicia designating a second contact lens characteristic;
a cap releasably coupled to the uppermost stackable module; and
a disassembly tool receivable within the tool-receiving chamber for releasing the coupling between the back panel and the side panels, and for releasing the coupling between the cap and the uppermost stackable module, the disassembly tool comprising a handle and a spaced pair of release fingers.
2. The modular racking system of claim 1 ,
wherein the first contact lens characteristic and the second contact lens characteristic are selected from: product type, brand, spherical correction, cylindrical correction, angle of astigmatism, size, color, and ocular condition to be treated; and
wherein the first indicia and the a second indicia are selected from: module position within a system, tray position within a module, row position within a product array, and column position within a product array.
3. The modular racking system of claim 1 , wherein the vertically repositionable product trays can be tilted angularly in an open position.
4. The modular racking system of claim 1 , wherein the vertically repositionable product trays can be tilted angularly downward at about 15 degrees to about 45 degrees from horizontal in an open position.
5. The modular racking system of claim 1 , wherein the at least one tray can be tilted angularly downward at least about 30 degrees from horizontal in an open position.
6. The modular racking system of claim 1 , wherein the chamber and the disassembly tool have closely matching shapes.
7. The modular racking system of claim 1 , further comprising a differing third contact lens characteristic for each of the vertically repositionable product trays.
8. The modular racking system of claim 7 , further comprising a differing fourth contact lens characteristic for each of the plurality of stackable modules.
9. The modular racking system of claim 1 , wherein a third contact lens characteristic is designated by each vertically repositionable product tray, and a fourth contact lens characteristic is designated by each stackable module.
10. The modular racking system of claim 9 , wherein the vertically repositionable product trays can be tilted angularly in an open position.
11. The modular racking system of claim 9 , wherein the vertically repositionable product trays can be tilted angularly downward at about 15 degrees to about 45 degrees from horizontal in an open position.
12. The modular racking system of claim 9 , wherein the at least one tray can be tilted angularly downward at least about 30 degrees from horizontal in an open position.
13. The modular racking system of claim 9 , wherein the chamber and the disassembly tool have closely matching shapes.