Sootblower with progressive cleaning arc
View Patent ↗A sootblower of the short travel rotary furnace wall type having features which permit indexing of the angular position of the screw tube assembly during successive operating cycles. Indexing of the arc swept by the sootblower nozzle is provided through the use of a novel cam plate component and operating the sootblower in a manner which provides for indexing between operating cycles.
1. A retracting rotary sootblower for blowing a fluid cleaning medium against internal surfaces of a combustion device, comprising:
a screw tube assembly which can be extended into and retracted from the combustion device and slidably overfitting a feed tube, the screw tube assembly having a nozzle extension and a screw tube having helical grooves;
a nozzle at an end of the nozzle extension for discharging the cleaning medium;
a cleaning medium valve having a valve trigger for controlling the flow of the cleaning medium between on and off positions;
a frame for supporting the screw tube assembly, the feed tube, and the valve;
a hub mounted to the frame and driven to rotate and having pin means for engaging the helical grooves;
a motor drive for rotating the hub;
a guide bar mounted to the frame;
a cam plate mounted to an end of the screw tube assembly and having a plurality of peripheral notches for engaging the guide bar, and one or more segments engaging with the valve trigger to actuate the valve trigger to control the valve between the on and off positions; and
an electric controller for operating the motor drive to rotate the hub causing the screw tube assembly to be extended through the interaction between the helical grooves and the pin means with a first of the cam plate peripheral notches engaging the guide bar, and upon extension of the screw tube assembly, the first of the cam plate notches escapes from the guide bar and continued rotation of the motor drive causes rotation of the screw tube assembly and the cam plate, and the motor drive reversing rotation and the screw tube assembly and the cam plate stopping at a position of engagement between a second of the notches and the guide bar, whereby the cam plate and the screw tube assembly are indexed to different indexed positions between successive operating cycles.
2. A sootblower in accordance with claim 1 wherein the cam plate forms two of the notches spaced 180 degrees apart about the periphery of the cam plate.
3. A sootblower in accordance with claim 2 wherein the cam segments are tubular segments having a pair of recesses aligned with the notches such that the trigger is moved to control the valve to the off position when the guide bar is aligned with either of the notches.
4. A sootblower in accordance with claim 1 wherein the cam plate forms four of the notches spaced 90 degrees apart about the periphery of the cam plate.
5. A sootblower in accordance with claim 4 wherein the cam segments are tubular segments having four recesses aligned with the notches such that the trigger is moved to control the valve to the off position when the guide bar is aligned with each of the notches.
6. A sootblower in accordance with claim 1 further comprising the electric controller having a timer which can be set to cause the screw tube and the cam plate to be rotated through a desired arc segment or multiple rotations before the motor drive is stopped and reversed in direction, whereby the cam plate is indexed to a desired rotated position at the conclusion of each operating cycle.
7. An indexing kit for a retracting rotary sootblower of the type having a screw tube assembly which can be extended into and retracted from a combustion device and telescopically overfitting a feed tube, a nozzle at an end of the screw tube assembly for discharging the cleaning medium, a cleaning medium valve having a valve trigger for controlling the flow of a cleaning medium, a frame for supporting the screw tube assembly the feed tube and the valve, a nozzle extension coupled with the screw tube having helical grooves, a hub mounted to the frame and driven to rotate and having pin means for engaging the helical grooves, a motor drive for rotating the hub, a guide bar mounted to the frame, the indexing kit comprising:
a cam plate for mounting to an end of the screw tube assembly and having a plurality of peripheral notches for engaging the guide bar, and one or more segments engaging with the valve trigger to actuate the valve trigger to control the valve, and
an electric controller for operating the motor drive to rotate the hub causing the screw tube assembly to be extended through interaction between the helical grooves and the pin means with a first one of the cam plate peripheral notches engaging the guide bar, and upon extension of the screw tube assembly, the first of the cam plate notches escapes from the guide bar and continued rotation of the motor drive causes rotation of the screw tube assembly and the cam plate, and the motor drive reversing rotation and stopping rotation of the screw tube assembly and the cam plate at a position of engagement between a second of the notches and the guide bar, whereby the cam plate and the screw tube are indexed to different indexed positions between successive operating cycles.
8. An indexing kit for a sootblower in accordance with claim 7 wherein the cam plate forms two of the notches spaced 180 degrees apart about the periphery of the cam plate.
9. An indexing kit for a sootblower in accordance with claim 8 wherein the cam segments are tubular segments having a pair of recesses aligned with the notches such that the valve trigger is moved to the off position when the guide bar is aligned with both the recesses.
10. An indexing kit for a sootblower in accordance with claim 7 wherein the cam plate forms four of the notches spaced 90 degrees apart about the periphery of the cam plate.
11. An indexing kit for a sootblower in accordance with claim 10 wherein the cam segments are tubular segments having four recesses aligned with the notches such that the valve trigger is moved to the off position when the guide bar is aligned with each of the notches.
12. An indexing kit for a sootblower in accordance with claim 7 further comprising the electric controller having a timer which can be set to cause the screw tube assembly and the cam plate to be rotated through a desired arc segment before the motor drive is stopped and reversed in direction, whereby the cam plate is indexed to a desired rotated position during each operating cycle.
13. A cam plate for a retracting rotary sootblower of the type having a screw tube assembly which can be extended into and retracted from a combustion device and telescopically overfitting a feed tube, a nozzle at an end of the screw tube assembly for discharging the cleaning medium, a cleaning medium valve having a valve trigger for controlling the flow of a cleaning medium, a frame for supporting the screw tube assembly the feed tube and the valve, a nozzle extension coupled with the nozzle assembly having a nozzle extension and a screw tube having helical grooves, a hub mounted to the frame and driven to rotate and having pin means for engaging the helical grooves, a motor drive for rotating the hub, a guide bar mounted to the frame, and an electric controller for operating the motor drive to rotate the hub causing the screw tube assembly to be extended through interaction between the helical grooves and the pin means with a first one of the cam plate peripheral notches engaging the guide bar the cam plate comprising:
the cam plate adapted for mounting to an end of the screw tube assembly and having a plurality of peripheral notches for engaging the guide bar, and one or more segments engaging with the valve trigger to actuate the valve trigger to control the valve, wherein upon extension of the screw tube assembly, the first of the cam plate notches escapes from the guide bar and continued rotation of the motor drive causes rotation of the screw tube assembly and the cam plate, and the motor drive reversing rotation and stopping rotation of the screw tube assembly and the cam plate at a position of engagement between a second of the notches and the guide bar, whereby the cam plate and the screw tube are indexed to different indexed positions between successive operating cycles.
14. A cam plate for a sootblower in accordance with claim 13 wherein the cam plate forms two of the notches spaced 180 degrees apart about the periphery of the cam plate.
15. A cam plate for a sootblower in accordance with claim 14 wherein the cam segments are tubular segments having a pair of recesses aligned with the notches such that the valve trigger is moved to the off position when the guide bar is aligned with both the recesses.
16. A cam plate for a sootblower in accordance with claim 13 wherein the cam plate forms four of the notches spaced 90 degrees apart about the periphery of the cam plate.
17. A cam plate for a sootblower in accordance with claim 16 wherein the cam segments are tubular segments having four recesses aligned with the notches such that the valve trigger is moved to the off position when the guide bar is aligned with each of the notches.