Sensor apparatus and method to regulate air flow in a powered air purifying respirator

1. A probe assembly of a sensor arranged in an airflow channel comprising: a first probe having a first probe inlet, said first probe inlet at a first point in said air flow channel; a second probe having a second probe inlet, said second probe inlet, in fluid communication with said airflow channel, and wherein; said first inlet and said second inlet are linearly aligned in said channel; said second probe inlet is closer to a surface defining a perimeter of said channel than is said first probe inlet.

2. The probe assembly of claim 1 wherein said first probe and said second probe have an orientation relative to a single aperture opening into said channel selected from a group of orientations consisting of: (1) said first probe extending through said single aperture and into said channel and said second probe opening into said channel at or into said aperture without said second probe extending through said aperture, and (2) said first and second probe extending into said channel through said aperture.

3. The probe assembly of claim 1 wherein the first probe inlet opens at an angle from 1 to 90 degrees relative to a longitudinal axis of said channel.

4. The probe assembly of claim 1 wherein said first probe inlet faces away from an air flow direction of said airflow channel.

5. The probe assembly of claim 1 wherein said first probe measures stagnation pressure.

6. The probe assembly of claim 1 wherein said second probe measures static pressure.

7. The probe assembly of claim 1 wherein said second probe inlet is radially outward from said first probe inlet.

8. The probe assembly of claim 1 wherein said first probe is in fluid communication with electronic components of said sensor.

9. The probe assembly of claim 1 wherein said second probe is in fluid communication with electronic components of said sensor.

10. The probe assembly of claim 1 wherein said second probe inlet is radially beyond said surface forming a perimeter of said channel.

11. The probe assembly of claim 1 wherein said first probe and said second probe are formed from a single molded piece of plastic and form a seamless construction.

12. A probe assembly of a sensor arranged in an airflow channel comprising:

(a) a first probe having a first probe inlet, said first probe inlet at a first point in said air flow channel;

(b) a second probe having a second probe inlet, said second probe inlet, in fluid communication with said airflow channel,

wherein said first probe and said second probe are arranged so said second probe is concentric to said first probe;

wherein said first inlet and said second inlet are linearly aligned in said channel;

wherein said second probe inlet is closer to a surface defining a perimeter of said channel than is said first probe inlet; and

wherein said first probe and said second probe have an orientation relative to a single aperture opening into said channel selected from a group of orientations consisting of: (1) said first probe extending through said single aperture and into said channel and said second probe opening into said channel at or into said aperture without said second probe extending through said aperture, and (2) said first and second probe extending into said channel through said aperture.

13. A method of regulating air in a PAPR comprising: arranging a first probe inlet in an outlet channel of a PAPR housing; arranging a second probe inlet to be in fluid communication with said outlet channel; arranging second probe inlet so that the first probe inlet and second probe inlet are linearly aligned; arranging said second probe inlet closer to a surface defining said outlet channel than is said first probe inlet; measuring a differential pressure between a pressure detected at said first probe inlet and a pressure detected at a second probe inlet; using said measured differential pressure in connection with regulating airflow in said outlet channel.

14. The method of claim 13 comprising the further step of: compiling, filtering and averaging an amount of measured differential pressures to provide an average measured differential pressure.

15. A method of regulating air in a PAPR comprising: arranging a first probe inlet in an outlet channel of a PAPR housing; arranging a second probe inlet to be in fluid communication with said outlet channel; arranging second probe inlet so that the first probe inlet and second probe inlet are linearly aligned; arranging said second probe inlet closer to a surface defining said outlet channel than is said first probe inlet; measuring a differential pressure between a pressure detected at said first probe inlet and a pressure detected at a second probe inlet; using said measured differential pressure in connection with regulating airflow in said outlet channel; and sensing if a motor of said PAPR is running at maximum speed.

16. A method of regulating air in a PAPR comprising:

(a) arranging a first probe inlet in an outlet channel of a PAPR housing; arranging a second probe inlet to be in fluid communication with said outlet channel;

(b) arranging second probe inlet so that the first probe inlet and second probe inlet are linearly aligned;

(c) arranging said second probe inlet closer to a surface defining said outlet channel than is said first probe inlet;

(d) measuring a differential pressure between a pressure detected at said first probe inlet and a pressure detected at a second probe inlet;

(e) using said measured differential pressure in connection with regulating airflow in said outlet channel;

(f) compiling, filtering and averaging an amount of measured differential pressures to provide an average measured differential pressure

(g) comparing said average measured differential pressure to a preselected threshold airflow speed or differential pressure and sounding an alarm if said average measured differential pressure is less than said preselected threshold.

17. A method of regulating air in a PAPR comprising:

(a) arranging a first probe inlet in an outlet channel of a PAPR housing; arranging a second probe inlet to be in fluid communication with said outlet channel;

(b) arranging second probe inlet so that the first probe inlet and second probe inlet are linearly aligned;

(c) arranging said second probe inlet closer to a surface defining said outlet channel than is said first probe inlet;

(d) measuring a differential pressure between a pressure detected at said first probe inlet and a pressure detected at a second probe inlet;

(e) using said measured differential pressure in connection with regulating airflow in said outlet channel;

(f) compiling, filtering and averaging an amount of measured differential pressures to provide an average measured differential pressure

(g) comparing said average measured differential pressure to a preselected desired airflow speed or differential pressure, when said motor is not running at maximum speed; and

(h) adjusting motor speed if a difference between the average measured differential pressure and the preselected value is greater than a preselected tolerance value.