IP Library Granted Patent US 8,690,614
Granted Patent B2
US 8,690,614 · App. 12/659,992 · Granted Apr 8, 2014

Cable fixing method and cable connecting part

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Quick Facts
Patent No.
US 8,690,614
App. No.
12/659,992
Granted
Apr 8, 2014
Kind
B2
Abstract

A cable fixing method and a cable connecting part for a connector. In the cable fixing method and the cable connecting part, a part of a cable in a longitudinal direction is inserted into a metallic cylindrical part of a metallic case; and the cable is fixed to the metallic case by crimping the metallic cylindrical part which accommodates the part of the cable in the longitudinal direction in such a manner that 0.60≦K≦0.95 is established, when a cross-sectional area of the cable before crimping the metallic cylindrical part is A, a cross-sectional area of the cable after crimping the metallic cylindrical part is B, and B/A is a crimping ratio K.

Claims (34)

1. A cable fixing method for a cable for a vehicle, said method comprising:

inserting a part of a cable in a longitudinal direction into a metallic cylindrical part of a metallic case, the cable comprising a core, an insulative coating layer provided at an outer periphery of the core, a sheath layer provided as an outermost layer, and a reinforcing braided layer provided between the insulative coating layer and the sheath layer, the reinforcing braided layer comprising braided fiber materials consisting of a polymer; and

fixing the cable to the metallic case by crimping the metallic cylindrical part which accommodates the part of the cable in the longitudinal direction in such a manner that 0.60≦K≦0.95 is established,

wherein a cross-sectional area of the cable before crimping the metallic cylindrical part is A, a cross-sectional area of the cable after crimping the metallic cylindrical part is B, and B/A is a crimping ratio K, and

wherein the metallic cylindrical part is crimped to form a plurality of recesses at an outer periphery of a crimping region which is a part of the metallic cylindrical part, and C≧D/5 is established wherein C is a total area of the plurality of recesses formed after crimping the metallic cylindrical part and D is a surface area of the crimping region before crimping the metallic cylindrical part.

2. The method according to claim 1 , wherein the core comprises a single wire or a stranded wire comprising a plurality of wire conductors.

3. The method according to claim 1 , wherein an end portion of the cable, along the longitudinal direction, is located inside the metallic case.

4. The method according to claim 1 , further comprising:

a terminal press-fitted to a core of the cable,

wherein, in the longitudinal direction, an edge of the cable is located between the terminal and an edge of the metallic case.

5. The method according to claim 1 , wherein the metallic case further comprises a terminal holder accommodating part that comprises a locking lance protruded upward from the terminal holder accommodating part to hold a terminal, which is connected to the core of the cable, inside the metallic case, said locking lance engaging with a notch provided in the terminal.

6. The method according to claim 1 , wherein the metallic case further comprises a terminal holder accommodating part, a terminal press-fitted to the core of the cable is fixed to a terminal holder comprising an insulative material, and the terminal holder is accommodated in and fixed to the terminal holder accommodating part to provide a connector.

7. The method according to claim 6 , wherein the core comprises a single wire or a stranded wire comprising a plurality of wire conductors.

8. The method according to claim 6 , wherein the connector comprises a resin cover or a rubber cover at an outer surface of the metallic case.

9. The method according to claim 1 , further comprising:

a terminal connected to a core of the cable, said terminal being located, in the longitudinal direction, between edges of the metallic case such that edges of the terminal, in the longitudinal direction, are located inside the metallic case.

10. The method according to claim 9 , wherein the metallic case further comprises a terminal holder accommodating part that comprises a locking lance protruded upward from the terminal holder accommodating part to hold the terminal inside the metallic case, said locking lance engaging with a notch provided in the terminal.

11. A cable connecting part for a cable for a vehicle, said cable connecting part comprising:

a metallic case comprising a metallic cylindrical part which accommodates a part of a cable in a longitudinal direction, the cable comprising a core, an insulative coating layer provided at an outer periphery of the core, a sheath layer provided as an outermost layer, and a reinforcing braided layer provided between the insulative coating layer and the sheath layer, the reinforcing braided layer comprising braided fiber materials consisting of a polymer,

wherein the metallic cylindrical part accommodating the part of the cable in the longitudinal direction is crimped to fix the cable to the metallic case, in such a manner that 0.60≦K≦0.95 is established,

wherein a cross-sectional area of the cable before crimping the metallic cylindrical part is A, a cross-sectional area of the cable after crimping the metallic cylindrical part is B, and B/A is a crimping ratio K, and

wherein the metallic cylindrical part is crimped to form a plurality of recesses at an outer periphery of a crimping region which is a part of the metallic cylindrical part, and C≧D/5 is established wherein C is a total area of the plurality of recesses formed after crimping the metallic cylindrical part and D is a surface area of the crimping region before crimping the metallic cylindrical part.

12. The cable connecting part according to claim 11 , wherein the core comprises a single wire or a stranded wire comprising a plurality of wire conductors.

13. The cable connecting part according to claim 11 , wherein an end portion of the cable, along the longitudinal direction, is located inside the metallic case.

14. The cable connecting part according to claim 11 , further comprising:

a terminal press-fitted to the core of the cable,

wherein, in the longitudinal direction, an edge of the cable is located between the terminal and an edge of the metallic case.

15. The cable connecting part according to claim 11 , wherein the metallic case further comprises a terminal holder accommodating part that comprises a locking lance protruded upward from the terminal holder accommodating part to hold a terminal, which is connected to the core of the cable, inside the metallic case, said locking lance engaging with a notch provided in the terminal.

16. The cable connecting part according to claim 11 , wherein the metallic case further comprises a terminal holder accommodating part, a terminal press-fitted to the core of the cable is fixed to a terminal holder comprising an insulative material, and the terminal holder is accommodated in and fixed to the terminal holder accommodating part to provide a connector.

17. The cable connecting part according to claim 16 , wherein the core comprises a single wire or a stranded wire comprising a plurality of wire conductors.

18. The cable connecting part according to claim 16 , further comprising a resin cover or rubber cover at an outer surface of the metallic case.

19. The cable connecting part according to claim 11 , further comprising:

a terminal connected to the core of the cable, said terminal being located, in the longitudinal direction, between edges of the metallic case such that edges of the terminal, in the longitudinal direction, are located inside the metallic case.

20. The cable connecting part according to claim 19 , wherein the metallic case further comprises a terminal holder accommodating part that comprises a locking lance protruded upward from the terminal holder accommodating part to hold the terminal inside the metallic case, said locking lance engaging with a notch provided in the terminal.

Assignments (2)
MERGER Recorded Feb 15, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032268/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2010
From: ESHIMA, HIROTAKA
To: HITACHI CABLE, LTD.
Reel/Frame 024189/0419 →