Windshield wiper assembly having an optimized airfoil

1. A beam blade windshield wiper assembly for use in connection with an automotive vehicle comprising:

a wiping element adapted to substantially contact a surface to be wiped within a predetermined attack angle range that is ±10° perpendicular to the surface to be wiped;

at least two resiliently flexible elongated beams extending substantially parallel with respect to each other than are operatively engaged to said wiping element and adapted to apply a downward force to said wiping element;

a connecting member that is mounted to said elongated beams and adapted to releasably connect to a wiper arm; and

an airfoil having an attachment portion that is operatively attached to said elongated beams and an upper portion that is operatively attached to said attachment portion, said upper portion including a wing having a generally planar facing surface and a trailing surface that extend outwardly from said upper portion at a predetermined angle of 45°±1° relative to a horizontal axis defined by said elongated beams to provide a facing surface layover angle range of 35° to 55°±1° throughout said attack angle range and wherein said upper portion further includes a contoured lead surface adjacent to said planar facing surface to transfer airflow toward said wing, said contoured lead surface having an outwardly convex section in distal relation relative to said wing and a depressed section disposed adjacent to outwardly convex section and in proximate relation relative to said wing wherein said wing and said contoured lead surface cooperate to increase the downward force acting on said airfoil for improved wing lift resistance and reduced drag.

2. The beam blade windshield wiper assembly as set forth in claim 1 wherein said airfoil includes a skirt that extends downwardly away from said attachment portion at a predetermined angle to direct air travel toward said upper portion during operational movement across the surface to be wiped.

3. The beam blade windshield wiper assembly as set forth in claim 2 wherein said skirt extends downwardly away from said attachment portion at a predetermined angle of 80°±1° relative to a horizontal axis defined by said elongated beams to provide a skirt layover angle range of 70° to 90°±1° throughout said attack angle range for improved air deflection toward said upper portion.

4. The beam blade windshield wiper assembly as set forth in claim 1 wherein said trailing surface extends outwardly away from said upper portion at a predetermined angle of 60°±1° relative to a horizontal axis defined by said elongated beams to provide a trailing surface angle range of 50° to 70°±1° throughout said attack angle range to reduce drag forces acting on the wiper assembly during operational movement.

5. The beam blade windshield wiper assembly as set forth in claim 1 wherein said connecting member includes a carrier that is mounted to said elongated beams and a coupler that is pivotally attached to said carrier and adapted to releasably engage a portion of a wiper arm.

6. The beam blade windshield wiper assembly as set forth in claim 1 wherein said attachment portion further includes first and second anchor portions having grooves that are oriented toward each other to receive said elongated beams.

7. The beam blade windshield wiper assembly as set forth in claim 6 wherein said upper portion further includes a first base area and a second base area that are attached to said first and second anchor portions, respectively, and a bridge that is disposed between said first and second base areas and cooperates with said base areas and said anchor portions to define a pocket that is adapted to receive a portion of said wiping element.

8. A beam blade windshield wiper assembly for use in connection with an automotive vehicle comprising:

a wiping element adapted to substantially contact a surface to be wiped within a predetermined attack angle range that is ±10° perpendicular relative to the surface to be wiped;

a resiliently flexible elongated beam that is operatively engaged to said wiping element and adapted to apply a downward force to said wiping element;

a connecting member that is mounted to said elongated beam and adapted to releasably connect to a portion of a wiper arm; and

an airfoil having an integrated attachment portion and upper portion, said attachment portion is operatively engaged to said elongated beam and said upper portion including a wing having a generally planar facing surface and a trailing surface that extend outwardly from said upper portion at a predetermined angle of 45°±1° relative to a horizontal axis defined by said elongated beam to provide a facing surface layover angle range of 35° to 55°±1° throughout said attach angle range and wherein said upper portion further includes a contoured lead surface adjacent to said planar facing surface to transfer airflow toward said wing, said contoured lead surface having outwardly convex section in distal relation relative to said wing and a depressed section disposed adjacent to said outwardly convex section and in proximate relation relative to said wing wherein said wing and said contoured lead surface cooperate to increase the downward force acting on said airfoil during operational movement across the surface to be wiped for improved wind lift resistance and reduce drag.

9. The beam blade windshield wiper assembly as set forth in claim 8 wherein said airfoil further includes a skirt that extends downwardly from said attachment portion at a predetermined angle to direct air travel toward said upper portion during operational movement across the surface to be wiped.

10. The beam blade windshield wiper assembly as set forth in claim 9 wherein said skirt extends downwardly away from said attachment portion at a predetermined angle of 80°±1° relative to a horizontal axis defined by said elongated beam to provide a skirt layer angle range of 70° to 90°±1° throughout said attach angle range for improved air deflection toward said upper portion.

11. The beam blade windshield wiper assembly as set froth in claim 8 wherein said trailing surface extends outwardly from said upper portion at a predetermined angle of 60°±1° relative to a horizontal axis defined by said elongated beam to provide a trailing surface angle range of 50° to 70°±1° throughout said attach angle range to reduce drag forces acting on the wiper assembly during operational movement.

12. The beam blade windshield wiper assembly as set forth in claim 8 wherein said elongated beam includes a slot defined therein that is adapted to receive a portion of said wiping element to facilitate operative engagement between said elongated beam and said wiping element.

13. The beam blade windshield wiper assembly as set forth in claim 12 wherein said wiping element further includes an upper section and a lower section to contact the surface to be wiped, said upper section includes a head portion that extends between said slot.

14. The beam blade windshield wiper assembly as set forth in claim 8 wherein said connecting member includes a carrier that is mounted to said elongated beam and a coupler that is pivotally attached to said carrier and adapted to releasably engage a portion of a wiper arm.

15. The beam blade windshield wiper assembly as set forth in claim 8 wherein said upper portion and said attachment portion cooperated to define a pocket within said airfoil that is adapted to receive a portion of said wiping element, said attachment portion having opposed grooves that are defined within said pocket and oriented toward each other to receive a portion of said elongated beam.

16. A beam blade windshield wiper assembly for use in connection with an automotive vehicle comprising:

a wiping element adapted to substantially contact a surface to be wiped within a predetermined attack angle range that is ±10° perpendicular relative to the surface to be wiped;

at least two resiliently flexible elongated beams extending substantially parallel with respect to each other that are operatively engaged to said wiping element and adapted to apply a downward force to said wiping element;

a connecting member having a carrier that is mounted to said elongated beams and a coupler that is pivotally attached to said carrier and adapted to releasably engage a portion of a wiper arm;

an airfoil having an attachment portion that is operatively engaged to said elongated beams and an upper portion that is integrally attached to said attachment portion, said upper portion including a wing and a contoured lead surface to transfer airflow from said attachment portion toward said wing; and

wherein said wing further includes a generally planar facing surface and a trailing surface that extend outwardly from said upper portion at a predetermined angle of 45°±1° relative to horizontal axis defined by said elongated beams to provide a facing surface layover angle range of 35° to 55°±1° throughout said attack angle range and wherein said contoured lead surface is disposed adjacent to said facing surface to transfer airflow toward said wing, said contoured lead surface having an outwardly convex section in distal relation relative to said wing and a depressed section disposed adjacent to said outwardly convex section and in proximate relation relative to said wing wherein said wing and said contoured lead surface cooperate to increase the downward force acting on said airfoil during operation movement across the surface to be wiped for improved wind lift resistance and reduced drag.

17. The beam blade windshield wiper assembly as set forth in claim 16 wherein said trailing surface extends outwardly from said upper portion at a predetermined angle of 60°±1° relative to a horizontal axis defined by said elongated beams to provide a trailing surface angle range of 50° to 70°±1° throughout said attack angle range to reduce drag forces acting on the wiper assembly during operational movement.