IP Library Granted Patent US 8,198,377
Granted Patent B2
US 8,198,377 · App. 12/668,101 · Granted Jun 12, 2012

Thermal fluidity modifier for powder coating material, method for producing the same, and powder coating material

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Quick Facts
Patent No.
US 8,198,377
App. No.
12/668,101
Granted
Jun 12, 2012
Kind
B2
Abstract

Disclosed are a thermal fluidity modifier for a powder coating material, which contains a polymer containing t-butyl(meth)acrylate units and having a glass transition temperature (Tg) of 20 to 120° C. as calculated by the following equation (1): 1/ Tg =Σ( w i /Tg i )  (1), wherein w i represents a mass fraction of monomer i which constitutes the polymer and Tg i represents a glass transition temperature of a homopolymer of the monomer i; and a powder coating material containing the thermal fluidity modifier.

Claims (22)

1. A powder coating material comprising:

a thermal fluidity modifier for a powder coating material,

a binder resin, and

a curing agent, wherein

the thermal fluidity modifier for a powder coating material comprising a polymer comprising t-butyl(meth)acrylate units and having a glass transition temperature (Tg) of 20 to 120° C. as calculated by the following equation (1):

1 /Tg =Σ( w i /Tg i )  (1),

wherein w i represents a mass fraction of monomer i which constitutes the polymer and Tg i represents a glass transition temperature of a homopolymer of the monomer i, wherein

an amount of the t-butyl(meth)acrylate units is in the range of from 55 to 75 parts by mass in 100 parts by mass of a total monomer units, based on a monomer charge composition, and

a solubility parameter (δ) of the polymer as calculated by the following equation (2) is 18.55 to 18.80 (J/cm 3 ) 1/2 ,

δ=Σ( m i δ i )  (2),

wherein m i represents a mole fraction of the monomer i which constitutes the polymer and δ i represents a solubility parameter of the monomer i.

2. The powder coating material according to claim 1 , wherein a mass average molecular weight (Mw) of the thermal fluidity modifier for the powder coating material is 5,000 to 50,000.

3. The powder coating material according to claim 1 , wherein an amount of the thermal fluidity modifier in the powder coating material is in the range of from 0.1 to 5 parts by mass in 100 parts by mass of a total of the binder resin, curing agent, and thermal fluidity modifier.

4. The powder coating material according to claim 2 , wherein an amount of the thermal fluidity modifier in the powder coating material is in the range of from 0.1 to 5 parts by mass in 100 parts by mass of a total of the binder resin, curing agent, and thermal fluidity modifier.

5. The powder coating material according to claim 1 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises i-butyl(meth)acrylate units.

6. The powder coating material according to claim 2 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises i-butyl(meth)acrylate units.

7. The powder coating material according to claim 3 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises i-butyl(meth)acrylate units.

8. The powder coating material according to claim 4 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises i-butyl(meth)acrylate units.

9. The powder coating material according to claim 1 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises lauryl methacrylate units.

10. The powder coating material according to claim 2 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises lauryl methacrylate units.

11. The powder coating material according to claim 3 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises lauryl methacrylate units.

12. The powder coating material according to claim 4 , wherein the polymer comprising t-butyl(meth)acrylate units also comprises lauryl methacrylate units.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2010
From: TERADA, KOJI; NAKAMURA, JUNYA; AKEDA, KANA; MORIYA, MAKOTO
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 023787/0148 →