IP Library Granted Patent US 8,644,045
Granted Patent B2
US 8,644,045 · App. 12/670,602 · Granted Feb 4, 2014

Temperature controlled voltage conversion device

Inventor: Takashi Hamatani (Nishikamo-gun, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
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Quick Facts
Patent No.
US 8,644,045
App. No.
12/670,602
Granted
Feb 4, 2014
Kind
B2
Abstract

A switching frequency setting unit sets switching frequency of a switching element, based on both the temperature of a cooling medium which cools a DC-DC converter and the temperature of a switching element of the DC-DC converter. A switching controller controls the voltage conversion ratio of the DC-DC converter by controlling switching operation of the switching element at the set switching frequency.

Claims (32)

1. A voltage conversion device having a DC-DC converter which comprises a reactor which can temporarily accumulate energy using a direct current from a direct current power supply, and a switching element, and which converts, using the energy accumulated in the reactor, direct current power from the direct current power supply to a direct current power of a different voltage value utilizing a switching operation of the switching element and outputs the converted power, a capacitor which is provided at an input side of the DC-DC converter and in parallel with the direct current power supply, and a cooling unit which cools the capacitor with a cooling medium, the voltage conversion device comprising:

a cooling medium temperature detecting unit which detects a temperature of the cooling medium for cooling the capacitor;

a switching frequency setting unit which sets a switching frequency of the switching element based on both the temperature of the cooling medium for cooling the capacitor and a temperature of the switching element; and

a switching controller which controls the switching operation of the switching element by the set switching frequency, to control a voltage conversion ratio of the DC-DC converter,

wherein:

the switching frequency setting unit sets the switching frequency of the switching element to a first frequency or a second frequency which is lower than the first frequency, based on the temperature of the switching element, and

when the temperature of the cooling medium for cooling the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 1 , the switching frequency setting unit sets the switching frequency of the switching element to the first frequency regardless of the temperature of the switching element.

2. The voltage conversion device according to claim 1 , wherein

when the temperature of the cooling medium for cooling the capacitor detected by the cooling medium temperature detecting unit is higher than a setting temperature T 3 (wherein T 3 >T 1 ), the switching controller prohibits the switching operation of the switching element.

3. The voltage conversion device according to claim 1 , wherein

when the temperature of the cooling medium for cooling the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 2 (wherein T 2 >T 1 ), the switching controller controls the switching operation of the switching element to reduce the voltage conversion ratio of the DC-DC converter compared to that when the temperature of the cooling medium for cooling the capacitor is lower than or equal to the set temperature T 2 .

4. The voltage conversion device according to claim 3 , wherein

when the temperature of the cooling medium for cooling the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 3 (wherein T 3 >T 2 ), the switching controller prohibits the switching operation of the switching element.

5. The voltage conversion device according to claim 1 , wherein

a switching frequency setting characteristic determined based on the temperature of the switching element and a switching frequency setting characteristic determined based on the temperature of the cooling medium for cooling the capacitor are different characteristics.

6. A voltage conversion device having a DC-DC converter which comprises a reactor which can temporarily accumulate energy using direct current from a direct current power supply, and a switching element and which converts, using the energy accumulated in the reactor, direct current power from the direct current power supply to direct current power of a different voltage value utilizing a switching operation of the switching element and outputs the converted power, a capacitor which is provided at an input side of the DC-DC converter and in parallel with the direct current power supply, and a cooling unit which cools at least one of the reactor and the capacitor with a cooling medium, the voltage conversion device comprising:

a switching frequency setting unit which sets a switching frequency of the switching element to a first frequency or a second frequency which is lower than the first frequency, based on a temperature of the switching element;

a switching controller which controls the switching operation of the switching element by the set switching frequency, to control a voltage conversion ratio of the DC-DC converter; and

a cooling medium temperature detecting unit which detects a temperature of the cooling medium for cooling at least one of the reactor and the capacitor, wherein

when the temperature of the cooling medium for cooling at least one of the reactor and the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 2 , the switching controller controls the switching operation of the switching element to reduce the voltage conversion ratio of the DC-DC converter compared to that when the temperature of the cooling medium for cooling at least one of the reactor and the capacitor is lower than or equal to the set temperature T 2 .

7. The voltage conversion device according to claim 6 , wherein

when the temperature of the cooling medium for cooling at least one of the reactor and the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 3 (wherein T 3 >T 2 ), the switching controller prohibits the switching operation of the switching element.

8. A voltage conversion device having a DC-DC converter which comprises a reactor which can temporarily accumulate energy using direct current from a direct current power supply, and a switching element and which converts, using the energy accumulated in the reactor, direct current power from the direct current power supply to direct current power of a different voltage value utilizing a switching operation of the switching element and outputs the converted power, a capacitor which is provided at an input side of the DC-DC converter and in parallel with the direct current power supply, and a cooling unit which cools at least one of the reactor and the capacitor with a cooling medium, the voltage conversion device comprising:

a switching frequency setting unit which sets a switching frequency of the switching element to a first frequency or a second frequency which is lower than the first frequency, based on a temperature of the switching element;

a switching controller which controls the switching operation of the switching element by the set switching frequency, to control a voltage conversion ratio of the DC-DC converter; and

a cooling medium temperature detecting unit which detects a temperature of the cooling medium for cooling at least one of the reactor and the capacitor, wherein

when the temperature of the cooling medium for cooling at least one of the reactor and the capacitor detected by the cooling medium temperature detecting unit is higher than a set temperature T 3 , the switching controller prohibits the switching operation of the switching element.

9. A voltage conversion device having a DC-DC converter which comprises a reactor which can temporarily accumulate energy using a direct current from a direct current power supply, and a switching element, and which converts, using the energy accumulated in the reactor, direct current power from the direct current power supply to a direct current power of a different voltage value utilizing a switching operation of the switching element and outputs the converted power, a capacitor which is provided at an input side of the DC-DC converter and in parallel with the direct current power supply, and a cooling unit which cools the capacitor with a cooling medium, the voltage conversion device comprising:

a cooling medium temperature detecting unit which detects a temperature of the cooling medium for cooling the capacitor;

a switching frequency setting unit which sets a switching frequency of the switching element based on both the temperature of the cooling medium for cooling the capacitor and a temperature of the switching element; and

a switching controller which controls the switching operation of the switching element by the set switching frequency, to control a voltage conversion ratio of the DC-DC converter,

wherein a switching frequency setting characteristic determined based on the temperature of the switching element and a switching frequency setting characteristic determined based on the temperature of the cooling medium for cooling the capacitor are different characteristics.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 052279/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2010
From: HAMATANI, TAKASHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 023857/0724 →
Priority Claims (1)
JP 2007-194754 · Jul 26, 2007 · national
Continuity (1)
Related Publication 20100207598A1 · Aug 19, 2010